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Coxreels 1125 Serie Manuel D'installation Et D'entretien page 4

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INSTALLATION AND MAINTENANCE MANUAL
FIGURE 5.0 "EA" MOTOR DIAGRAM (DOUBLE POLE SINGLE THROW)
HOOK-UP AIR MOTOR
CAUTION: DO NOT EXCEED 100 PSI MOTOR INLET PRESSURE.
USE AN FRL OR CONTROL VALVE (IN LINE) TO ADJUST SPEED.
A suitable sized filter/regulator/lubricator must be installed in the
compressed air line within 3-6 ft. from the motor.
Use pipes that are the same size as the motor ports for lengths up to
6 ft. from the main line and pipes that are larger for lengths that are
longer than 6 ft. Remove plastic plugs from two ports in motor and
follow steps for muffler or 4-way valve / muffler installation.
A muffler (provided) must be connected to the outlet port on single
rotation applications.
When motor is going to be driven in both directions, a 4-way valve
(not included) may be used by being connected to both ports of the
motor. Muffler must then be connected to the air outlet pipe or valve
port.
Do not use thread tape to seal pipe threads. Use only the correct pipe
sealant on the threads.
This motor requires LUBRICATION. Use GAST lubricating oil part
number UK5220 or equivalent. Fill reservoir to correct level.
Apply air pressure, and inspect reel to determine proper operation.
SWIVEL SEAL REPLACEMENT
Remove inlet hose from swivel.
Remove swivel from reel by unscrewing swivel from shaft. Disconnect
hose from swivel.
Remove retaining ring on swivel; pull out shaft from body.
Replace the seals, lubricate and reassemble swivel.
Fit hose to swivel then fit swivel to reel. Do not over-tighten.
Reconnect inlet hose and test for leakage.
For assembly drawings, parts lists, or specific repair instructions, refer to web site at
Coxreels, Inc., 5865 S. Ash Ave., Tempe, Arizona, USA, 85283
FIGURE 4.0 "E/ED" MOTOR DIAGRAM (SINGLE POLE SINGLE THROW)
Page 4 of 5
FIGURE 6.0 "EA" MOTOR DIAGRAM (TRIPLE POLE SINGLE THROW)
NOTE: Swivels designs vary depending on the reel model. Refer to repair
procedure shipped with individual seal replacement kits or consult factory.
CAUTION: Release line pressure prior to making any repairs or
adjustments to the reel.
CHAIN REPLACEMENT (1175-1195 Only)
Remove motor as instructed. See "Motor Replacement".
Remove chain master-link.
Install new chain. Adjust chain tension and install motor as instructed. See
"Motor Replacement".
MOTOR REPLACEMENT
CAUTION: Before replacing motor, remove electrical or fluid pressure
from reel.
Disconnect wiring/fluid line pressure from motor.
Remove bolts securing motor and/or bracket to reel. See figures 7.0
or 8.0 depending on reel model.
Install replacement motor. Align gears or chain/sprocket depending
on reel model.
www.coxreels.com
Tel: 1-800-269-7335
FORM #PM-004 REV E 09/13
or consult factory.

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