Assembly Instructions - Carat DustCatch 125 Mode D'emploi

Environment
Do not use this power tool in a dangerous environment. Do not use it in an
wet or clamp environment, such as rain. The working area must be dry.
Mind (when working on floors, walls or sealing's) concealed electric lines, gas
and water pipes. Check your working area, e.g. with a metal detector.
Failure to follow these instructions may result in electric shock, fire and/or
serious injury.
Main Parts Composed Power Tool
The main parts are numbered identical to the graphics of the composed
power tool at page 2 of this manual.
1. Assembly flanges (5 pair)
2. Screws (Assembly flanges, 2 pieces)
3. Guard and extraction hood
4. Screws (Guard and extraction hood, 4 pieces)
5. Inner guard
6. Depth locking
7. Cover
8. Clamping nut [*]
9. Diamond grinding wheel [*]
10. Spacer
11. Mounting flange [*]
12. Grinder spindle [*]
13. Vacuum connection
14. Vacuum hose
15. Spindle lock button [*]
16. ON/OFF-switch [*]
17. Auxiliary handle [*]
18. Two-pin spanner for clamping nut [*]
[*] Isn't a part of the DustCatch guard and extraction hood.

3. ASSEMBLY INSTRUCTIONS

Pull the mains plug of the power tool from the socket, before any work on
the machine itself!
It's recommended to wear worker's gloves while assembling or changing the
diamond grinding wheel.
Diamond grinding wheels become very hot due operating. Don't touch them
until they have cooled down.
Diamond grinding wheel
This composed power tool is not intended to be used in combination with
other tools than diamond grinding wheels. The guard doesn't supply suitable
protection for tools other than diamond grinding wheels.
The arbor of the diamond grinding wheel must fit the mounting flange. Do
not increase the arbor of the diamond grinding wheel. Do not use reducers or
adapters.
The permissible speed (rpm) of the diamond grinding wheel used must be at
least the speed stated on the nameplate of the used grinder.
Always select a diamond grinding wheel suitable for the specific material to
be grinded. We advise diamond grinding wheels from Carat. Observe the
manual of the grinding wheel.
Make sure the diamond grinding wheel is rotating in the correct direction.
Verify the direction of the arrow on the diamond grinding wheel is
corresponding the direction of the arrow on the power tool.
Mounting the interchangeable equipment
The guard and extraction hood comes with 5 pair assembly flanges and is
suitable to be mounted on several grinders, see section "Technical Data".
Never use assembly flanges which are not suitable for the selected grinder.
On each pair of assembly flanges is stated for which grinder they are suitable.
At the first part the brand and a unique number are engraved, on the second
part only the unique number is engraved.
The numbering of the several parts reflect to the graphics on page 2 of this
manual. The steps reflect to the graphics starting on page 3.
 (1) Remove the original guard, mounted on the power tool. Observe the
operating instructions of the grinder, where the interchangeable equipment
will be mounted on.
 (2) Remove the clamping nut [8] and the mounting flange [11] from the
power tool where this interchangeable equipment will be mounted on.
 (2A & 2B) When a grinder of the brand Makita is used in combination with
a DustCatch 230 guard, the four bolts of the gearbox must be disassembled.
These bolts are to be replaced with the delivered bolts FBB616.
 (3 &4) Clamp the two parts [1] of one pair assembly flanges around the
flange of the grinder. If necessary (not for a Metabo grinder) tighten the
two screws [2]. Mind that the assembly flanges fit one way, the engraved
text must point outwards.
 (5) Loosen the depth locking [6].
 (6) Loosen the three cylindrical screws which mount the cover [7] on the
guard and extraction hood [3] with the aid of a screwdriver. Remove the
cover from the guard and extraction hood.
 (7) Mount the guard and extraction hood on the assembly flanges en
tighten the four screws [4].
 (8) Mount the auxiliary handle [17] supplied with the grinder, parallel to the
diamond grinding wheel, as illustrated.
Mounting the diamond grinding wheel
To change the diamond grinding wheel the guard and extraction hood must
be swiveled out. Place the power tool on a firm surface.
 Clean the mounting flange, spacer and clamping nut.
 (9) Place the mounting flange (B) on the grinder spindle (A). The mounting
flange must be mounted in such way the rotation-lock (two flat surfaces) is
corresponding the flat surfaces of the grinder spindle.
 (9) Mount the spacer (C; 5,2mm) on the grinder spindle, make sure the
bushing is pointing outwards. If desired, because the diamond grinding
wheel is too close to the guard and extraction hood, the spacer of 7,2mm
may be mounted.
Make sure, mounting the diamond grinding wheel, the direction of the arrow
on the diamond grinding wheel is corresponding the direction of the arrow on
the power tool.
 (9) Mount the diamond grinding wheel (D) on the spacer.
 Push the spindle lock button [14] to lock the grinder spindle. Screw on the
clamping nut (E) on the spindle and tighten it with the two-pin spanner
[18]. Make sure the bushing of the clamping nut is pointing outwards.
 (10) Close the inner guard [5] and place the cover on the guard and
extraction hood.
 (10) Tighten the three cylindrical screws of the cover with the aid of a
screwdriver.
 (11) Tighten the depth locking (at a random position).
After mounting the diamond grinding wheel and before switching on, check
the diamond grinding wheel is correctly mounted and that it can turn freely.
Make sure the diamond grinding wheel doesn't graze against the guard and
extraction hood or other parts.
ENGLISCH – ORIGINAL INSTRUCTIONS |
13