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1. Safety instructions
For skilled electricians and instructed personnel in
accordance with national legislation, including the relevant
standards and, where applicable, in acc. with IEC 60079-17
on electrical apparatus for explosive atmospheres.
The light emergency fitting must only be connected to
Cooper Crouse-Hinds (CCH)/CEAG battery eBK 02!
The operation instruction 300 8000 2017 must be
observed for installing and operation of the battery
eBK 02
The light fitting must not be operated in zone 0 and 20
hazardous areas!
The requirements of the EN 61241-0 and -1 regarding
excessive dust deposits and temperature to be
considered from the user.
The technical data indicated on the light fitting are to
be observed!
Changes of the design and modifications to the light
fitting are not permitted!
The light fitting shall be operated as intended and
only in undamaged and perfect condition!
Only genuine CCH/CEAG spare parts may be used for
replacement!
Repairs that affect the explosion protection (see national
standard), may only be carried out by CCH/CEAG or a
qualified "electrician"!
Do not keep these operating instructions
inside the light fitting during operation!
The national safety rules and regulations for pre-
vention of accidents and the following safety in-
structions which are marked with an (
these operating instruction, will have to be ob-
served!
2. Conformity with standards
This explosion protected light fitting is conform to the
standards specified in the EC-Declaration of
conformity. It also com-plies with the EC directives for
"Apparatus and protective systems for use according to
the rules in hazardous areas" (94/9/EC) and
"Electromagnetic compatibility" (2004/108/EEC).
It has been designed, manufactured and tested
according to the state of the art and according to
EN ISO 9001: 2000).
The light fitting is suitable for use in zone 1, 2, 21 and
22 hazardous areas acc. to EN 60079-14 and
EN 60079-10.
3. Technical data
EC type examination
certificate:
DMT 02 ATEX E 069
Category of application:
II 2 G Ex dem ib IIC T4
II 2 D Ex tD A21 IP66 T 80 °C
Approval of the production
quality assurance:
PTB 96 ATEX Q001-4
Insulation class
to EN 60 598:
I
Degree of protection
accd. to en 60529
IP66
Permissable ambient temperatures
1)
eLL. 92 ....
-25 °C to +50 °C
storage temperature in
original packing:
-25 °C to +60 °C
Fluorescent lamps:
Single pin lamps
Fa6 accd. IEC 60061-1
Bi-pin lamps
eLLB 20018...
IEC 60081-22/20
eLLB 20036...
IEC 60081-22/20
Supply terminal clamping capacity
2 x per terminal:
single-wire multi-wire
min.
1.5 mm
max.
6.0 mm
Conductor cross-section with
through-wiring:
2.5 mm
Ex-e cable entry
standard version:
M25x1.5 for cable
Ø (8 to 17 mm)
metal thread:
M20x1.5
Connection battery eBK 02:
Ex-Connector GHG 57
(eXLink
Test torque for M 25 x 1.5 Ex-e
cable entry:
5.0 Nm
Test torque for pressure
screw:
3.5 Nm (for sealing of the
cable or the blanking plug)
Test torque for cover pane
screw:
1.5 Nm
Weight (approx)
eLLB 20018/18 NIB
18 kg
eLLB 20418 NIB
25 kg
eLLB 20036/36 NIB
29 kg
eLLB 20436 NIB
41 kg
6 6 6 6 6
Cooper Crouse-Hinds GmbH
4. Special functional features
Charging the battery
In mains operation the light fitting is charged by means of a
constant current charger. Charging takes place via the
unswitched external phase L to prevent an interruption, even
when the luminaire is switched off.
With regular operation of the light fitting the charging current
is measured so that a flat battery will have obtained apx. 90 %
of its rated capacity within 14 h. It is suitable for a continuous
charge of the battery.
In emergency operation a deep discharge protection with
reclosure preventing device monitors the battery voltage and
prevents the accumulators'deep discharge.
System modes
When voltage applies, the lamps in the light fitting can be
switched on and off with the light switch.
There are two system modes for emergency operation
1. Independent system mode:
If the terminals on the terminal block 2-3 (wiring diagrams 1
and 3) are bridged, there will be an automatic changeover to
emergency operation in the event of a mains failure.
2. Dependent system mode
When removing the bridge 2-3 (wiring diagrams 1 and 3) the
emergency light function can be separately switched on and off
via a remote switch installed outside in the event of a mains
failure.
Max. 10 luminaires can be connected to one remote switch
(wiring diagram page 3).
Attention! Remote switch must be potentional-free, do
not connext to external voltage!
Setting the emergency duration
1.5 hours:
) in
3.0 hours:
5. Installation eLLB 20 ...NIB
The respective national regulations as well as the
general rules of engineering which apply to the
installation and operation of explosion protected
apparatus will have to be observed!
Transport and storage of the luminaire is permitted in
original packing and specified position only!
Use only fixed installed cables! If cable glands of
other manufacturer are used the specifications
regarding clamping and strain relief have to be observed.
Opening and closing the light fitting
unscrew the slotted screws on the cover pane and open
the pane (see fig. 1 and 2)
To close the glass pane, press tightly onto the luminaire
housing and hand-screw (Test torque 1.5 Nm)
Mounting dimensions: see fig. 9
Recessed ceiling installation
For recessed ceiling installation into sufficient capable ceilings
the mounting lugs (4 x 18 W/6 x 36 W have to be screwed with
an Allen key 4 mm through the aperture in the mounting frame.
The apertures have to be sealed with blanking plugs after be
used.
Observe the correct ceiling cutout!
When fixing the mounting accessories onto the light fitting
(M8 x18), observe the max. depth of thread!
Do not use too long screws!
Accessories for mounting: See CCH/CEAG catalogue.
Mains connection
To open the connection box, turn the green handle to its stop
in the direction of arrow, then pull it and fold down the flap, see
fig. 5 and 6.
Introduce the cable through the Ex cable entry, see
fig. 5. Use both sealing inserts for cables from 8 to 12
mm, and the outer sealing insert only for cables from
12 to 17 mm. Pay attention to the proper fit of the
2.5 mm
2
2
remaining sealing insert in the cable gland.
4.0 mm
2
2
Connect the conductors to the terminals PE, N, L1, (L, L2,
L3) in accordance with the terminal marking (see wiring
2
for max. 16 A
diagram, page 2). With single connection of the terminal
no bending (loop) of the conductor required! Also tighten
vacant terminals!
Mind:
The charging conductor L and the luminaire's
mains connection must always be connected to
the same external conductor of the mains supply!
®
)
Attention
In case of unused cable entries, remove their protective cover
and close the entries with a blanking plug (torque of 3.5 Nm).
When closing the gland with a blanking plug, always use both
sealing inserts! When metal cable entries are used, the
protective caps of the unused entries are to be removed and
the entries to be closed with certified
Ex blanking plugs! (min. IP 66)
Connect both conductors
under terminal 1.
Connect one conductor under terminal
1 and one conductor under terminal 0,
(wiring diagrams 1, 2 or 3).
Connection of the battery eBK 02
Note! Prior to plug or unplug the connector (eXLink) the
battery must be disconnected (removed)
Insert the plug into the coupler until they reach the 1
that the position of the key on the plug corresponds to that of
the keyway on the coupler. Then turn the plug to the right through
approx. 30° until it reaches the stop.
Insert plug into coupler until it reaches the final stop.
Observe the relevant CCH/CEAG instruction GHG 570 7001
P0001! (see Internet using" www.ceag.de")
Tighten the coupling nut on the connected plug and
socket.
Fitting the lamps
Caution! Observe the safety instructions of the lamp
manufacturer!
Only use such lamps that have been certified for these
light fittings, see Technical data and type label!
T12-lamps (Ø 38 mm) will be detected as faulty and will be
cut off by the EOL-circuit
Single-pin lamp (Fa6)
First insert one side of the lamp into the lampholder. Then pull
the opposite lampholder slightly outwards and insert the
lamp.
Bi-pin lamp (G13)
The lamp is to be inserted to its stop into both holders, see
fig. 7, so that both pins on either side of the lamp engage in the
holder.
Then turn the lamp through 90° to its lock-in position, see fig.
8, the green surface in the holder getting visible. Now the lamp
is secured against falling out.
6. Taking into operation
Prior to operation, check the light fitting for its
proper functioning and installation in compliance with
these operating instructions and other applicable
regulations!
Only carry out insulation measurements between PE and the
external conductor L1 (L, L2, L3) as well as between PE and N.
– measuring voltage: max. 1 kV AC/DC
– measuring current: max. 10 mA
Mind: There must no insulation measurement be carried
out between L and N, since that would destroy the elec-
tronics (mains input fuse in the VE unit).
Then the luminaire will have to be closed.
Switch on the mains voltage and then the light fitting.
Leave the light fitting switched on for at least 14 hours
so that the battery will be recharged.
After that, release a function test of the emergency light
connection, see 7. Maintenance, function test.
7. Maintenance
Observe the national regulations applicable to the
maintenance, servicing and test of apparatus for
explosive atmospheres e.g IEC 60079-17 as well as the
general rules of engineering!
Servicing
When servicing, in particular those components that affect the
explosion protection, will have to be checked, e. g.:
Housing and cover pane for any cracks or damages.
Gaskets for their perfect condition.
Terminals and blanking plugs for their firm fit.
Lamp replacement: Keep replacement intervals as
specified by the lamp manufacturer!
Test of the emergency light function
Switch the luminaire off the mains voltage.
The emergency lamp (red lampholder) must light.
A function test should not exceed the following test periods:
Battery set for 1.5 h emergency light: 60 min.
Battery set for 3.0 h emergency light: 120 min.
Should the emergency lamp be extinguished within the
test period though the battery is fully charged, the latter
will have to be replaced by a new battery set.
Mind: The full battery capacity will be available after approx. 3
charging/discharging cycles due to physical behaviour.
Repair:
Prior to replacing or removing any
components, observe the following:
Cut the apparatus off the voltage before opening or serv-
icing it! Only use certified genuine CCH/CEAG spare
parts! (See CCH/CEAG spare parts list).
Subject to alteration or supplement of this product series.
Regarding waste disposal, observe the relevant
national regulations! The plastic materials are marked with
material identifications.
stop. Ensure
st
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