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2 Position Belt cover - Figure 2 & 3
The belt sander has an aluminum sanding belt cover at the front. When the handle is
positioned in the uppermost position, this cover can be raised as shown in Figure 2
(Arrow 1) and locked in this position to:
a.) Improve accessibility to narrow areas.
b.) Allow the use of the smaller diameter front roller to sand with (normally the aluminum
cover prevents this when in the "down" position).
c.) Expose the top part of the belt for more versatile sanding (Figure 3).
To lower the belt cover, grasp the flange on the side and move it slightly in the
direction shown in Figure 2 (Arrow 2) and return it to its closed position.
Note: The sanding belt cover cannot be locked in its raised position unless the bail handle
is in the uppermost position.
WARNING: The sanding belt is exposed when the belt cover is raised. Use extra
caution when operating in this mode.
Adjusting The Sanding Belt Tracking - Figure 4
Turn the machine upside down (Figure 4), hold it firmly with one hand, start motor and
release switch immediately after observing tracking of sanding belt. If abrasive belt runs
outward, turn tracking adjustment knob clockwise and counterclockwise if belt runs inward.
Belt life will be greatly increased by keeping the tracking adjustment set properly. To
prevent the sanding belt from rubbing against the sander housing, keep the edge of the
belt about 7/64 in. (2.7mm) to 13/64 in. (5.1mm) from the housing as shown in figure 4.
changing The Sanding Belt - Figure 5 & 6
WARNING: To prevent accidental operation, turn off and unplug sander before
changing the sanding belt.
Pull the lever shown in Figure 5 to release the tension on the sanding belt. Pull the
sanding belt from the two rollers. Put the new 3 in. x 21 in. (75 x 533mm) sanding belt in
position on the front and rear rollers (Figure 6). Ensure that the arrows on the sanding belt
and on your belt sander are pointing in the same direction. Push the lever to the rear to
tension the sanding belt.
installed with arrows in proper direction of rotation. Failure to do this could result in the belt
unraveling creating a hazardous condition.
Dust collection - Figure 7
WARNING: To prevent accidental operation, turn off and unplug sander before
installing the dust bag.
When using your belt sander, dust and grit are produced. It is important to use a dust bag.
Connect the dust bag by sliding the plastic opening of the bag down over the dust exhaust
port of the sander as shown in Figure 7. To empty the dust bag, remove it from the sander
and unzip the bag over a trash container.
Note: A vacuum cleaner attachment is available as a service part at extra cost. To find
your nearest Black BLACK+DECKER Service Center location, refer to the yellow pages
directory under "Tools—Electric" or call: 1-800-544-6986.
WARNING: Fire hazard. collected sanding dust from sanding surface coatings
(polyurethane, linseed oil, etc.) can self-ignite in sander dust bag or elsewhere and
cause fire. To reduce risk, empty bag frequently and strictly follow sander manual and
coating manufacturer's instructions.
WARNING: Fire hazard. When sanding wood that could contain nails or when
sanding metal surfaces, do not use the dust bag or a vacuum cleaner because
sparks are generated. Wear safety glasses and a dust mask. Due to the danger of fire,
do not use your belt sander to sand magnesium surfaces. Do not use for wet sanding.
Operation
Using Your Belt Sander - Figure 8
Always hold belt sander firmly with both hands while sanding as shown in Figure 8. Note
that sander bail handle can be adjusted to three different positions as previously discussed.
Inversion Stand - An inversion stand is available for this belt sander from your nearest
BLACK+DECKER service center as service part number 478700-00. The inversion stand
allows the belt sander to be used like a small stationary sander for horizontal sanding.
Sanding Frame - A sanding frame as service part number 478705-00. A sanding frame
allows for smooth even sanding without gouging.
If you need assistance in locating either of the above service parts, please call 1-800-544-6986.
WARNING: To reduce the risk of injury, make sure belt is
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