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OM-272180G
2019−04
Processes
Air Plasma Cutting
Description
Air Plasma Cutter
AirForce 12ci
And XT12R Torch
File: Plasma Cutters
www.HobartWelders.com

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Sommaire des Matières pour Hobart Welding Products AirForce 12ci

  • Page 1 OM-272180G 2019−04 Processes Air Plasma Cutting Description Air Plasma Cutter AirForce 12ci ™ And XT12R Torch File: Plasma Cutters www.HobartWelders.com...
  • Page 2: Table Des Matières

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . 1-1.
  • Page 3: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom_2018−01 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. not avoided, will result in death or serious injury.
  • Page 4 FUMES AND GASES can be hazardous ELECTRIC SHOCK can kill. Cutting produces fumes and gases. Breathing SIGNIFICANT DC VOLTAGE exists in these fumes and gases can be hazardous to inverter power sources AFTER the re- your health. moval of input power. Keep your head out of the fumes.
  • Page 5: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FALLING EQUIPMENT can injure. HOT PARTS can burn. D Use lifting eye to lift unit only, NOT running D Do not touch hot parts bare handed. gear, gas cylinders, or any other accessories. D Allow cooling period before working on D Use correct procedures and equipment of ade- equipment.
  • Page 6: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings WARNING: This product can expose you to chemicals in- cluding lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov. 1-5.
  • Page 7: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION pom_2018−01_fre Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 8 D Ne touchez pas aux pièces électriques sous tension. Risque de blessure en cas D Portez des gants isolants et des vêtements de protection secs et D’EXPLOSION DES PIÈCES. sans trous. D Mise sous tension, toute pièce défectueuse D Isolez−vous de la pièce à couper et du sol en utilisant des housses des sources d’alimentation de l’inverseur peut ou des tapis assez grands afin d’éviter tout contact physique avec exploser ou faire exploser d’autres pièces.
  • Page 9 corps comporte des vêtements sans huile comme par ex. des LES FUMÉES ET LES GAZ peuvent gants de cuir, une chemise solide, des pantalons sans revers, des être dangereux. chaussures hautes et une casquette. Le coupage produit des vapeurs et des gaz. D Ne pointez pas le chalumeau en direction de votre corps ni de la Respirer ces vapeurs et ces gaz peut être pièce à...
  • Page 10: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance PIÈCES CHAUDES peuvent Danger D’EXPLOSION provoquer des brûlures. D’HYDROGÈNE. D Ne pas toucher des parties chaudes à mains D Lors du coupage d’aluminium sous l’eau ou avec de l’eau touchant le dessous de l’alumi- nues.
  • Page 11: Proposition Californienne 65 Avertissements

    D Demander seulement à des personnes qualifiées familiarisées LE COUPAGE Ã L’ARC peut causer avec des équipements électroniques de faire fonctionner des interférence. l’installation. D L’utilisateur est tenu de faire corriger rapidement par un électricien D L’énergie électromagnétique peut gêner le qualifié...
  • Page 12: Section 3 − Definitions

    A complete Parts List is available at www.HobartWelders.com SECTION 3 − DEFINITIONS 3-1. Symbols And Definitions For Nameplate And Serial Number/Rating Label Amperes Input Primary Voltage Volts Suitable for Some Rated Welding Hazardous Current Locations Protective Earth (Ground) Low Air Pressure Loose Shield Cup Light Power Factor...
  • Page 13: Section 4 − Specifications

    A complete Parts List is available at www.HobartWelders.com SECTION 4 − SPECIFICATIONS 4-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on back. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual.
  • Page 14: Power Source Dimensions And Weight

    A complete Parts List is available at www.HobartWelders.com 4-5. Power Source Dimensions And Weight 8-1/4 in. (210 mm) Dimensions And Weight 27 lb (12.3 kg) 10-1/4 in. (260 mm) 12-1/4 in. (311 mm) Ref. 804 852-A 4-6. Torch Dimensions And Weight Dimensions And Weight 2.2 lb (1.0 kg) 8-3/4 in.
  • Page 15: Section 5 − Installation

    A complete Parts List is available at www.HobartWelders.com SECTION 5 − INSTALLATION 5-1. Selecting A Location Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Do not move or operate unit Section 20.
  • Page 16: Electrical Service Guide

    A complete Parts List is available at www.HobartWelders.com 5-3. Electrical Service Guide Elec Serv 2017−01 Failure to follow these electrical service guide recommendations could create an electric shock or fire hazard. These recommenda- tions are for a dedicated circuit sized for the rated output and duty cycle of the welding power source. In dedicated circuit installations, the National Electrical Code (NEC) allows the receptacle or conductor rating to be less than the rating of the circuit protection device.
  • Page 17: Connecting 120 Volt Input Power

    A complete Parts List is available at www.HobartWelders.com 5-5. Connecting 120 Volt Input Power Installation must meet all National and Local Codes − have only qualified persons make this installation. Special installation may be required where gasoline or volatile liquids are present −...
  • Page 18: Section 6 − Operation

    A complete Parts List is available at www.HobartWelders.com SECTION 6 − OPERATION 6-1. Controls 269 708-B Power Switch Cup Light Temp Light The cooling fan will run for a few seconds after Light comes on if cup is removed from torch. Light comes on if unit overheats.
  • Page 19: Trigger Safety Lock

    A complete Parts List is available at www.HobartWelders.com 6-3. Trigger Safety Lock Trigger Trigger Locked Trigger Unlocked Ref. 253 554-A 6-4. Plasma Cutting System Practices The pilot arc starts immediately when trigger is pressed. Always connect work clamp to a clean, DO NOT start pilot arc without cutting paint-free location on workpiece, as close to as this shortens the service life of the...
  • Page 20: Sequence Of Cutting Operation

    A complete Parts List is available at www.HobartWelders.com 6-5. Sequence Of Cutting Operation ° Connect work clamp to a clean, paint-free For extended (non-shielded) cutting, use 1/16 in. (1.6 mm) location on workpiece, as close to cutting standoff distance (dragging tip will reduce tip life). area as possible.
  • Page 21: Sequence Of Cutting Using Stand-Off Guide

    A complete Parts List is available at www.HobartWelders.com 6-6. Sequence Of Cutting Using Stand-off Guide The pilot arc starts immediately when trigger is pressed. EXAMPLE Of Cutting Using Stand-off Guide Stand-off Guide Installation Split section to bottom 1/16 in. (1.6 mm) Slide trigger lock back.
  • Page 22: Sequence Of Piercing Operation

    A complete Parts List is available at www.HobartWelders.com 6-7. Sequence Of Piercing Operation The pilot arc starts immediately when trigger is pressed. ° Connect work clamp to a clean, paint-free Hold torch at approximately 45° location on workpiece, as close to cutting to the workpiece.
  • Page 23: Section 7 − Maintenance & Troubleshooting

    A complete Parts List is available at www.HobartWelders.com SECTION 7 − MAINTENANCE & TROUBLESHOOTING 7-1. Routine Maintenance Maintain more often Disconnect power before maintaining. during severe conditions. n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent Each n Torch Tip, Electrode, And Shield Cup...
  • Page 24: Trouble Lights And Checking Shield Cup Shutdown System

    A complete Parts List is available at www.HobartWelders.com 7-2. Trouble Lights And Checking Shield Cup Shutdown System Power Light Light is steady if input power is okay. Light flashes if input power is less than 92 volts AC or greater than 136 volts AC.
  • Page 25: Checking/Replacing Retaining Cup, Tip, And Electrode

    A complete Parts List is available at www.HobartWelders.com 7-3. Checking/Replacing Retaining Cup, Tip, And Electrode Make sure this area is clean of any debris. Worn Ref. 271 393-A Standoff Guide 1/32 in. (1 mm) to 1/16 in. (2 mm) maximum Turn Off power source before check- pit depth depending on acceptable cut ing torch parts.
  • Page 26: Compressor Filter Cleaning And Replacement

    A complete Parts List is available at www.HobartWelders.com 7-4. Compressor Filter Cleaning And Replacement Turn Off power source, and disconnect input power. Power Source Compressor Filter Remove wrapper from unit. Unscrew filter from compressor. Clean debris from filter surface or replace filter, if necessary.
  • Page 27: Torch And Work Cable Connections

    A complete Parts List is available at www.HobartWelders.com 7-5. Torch And Work Cable Connections Turn Off power source, and disconnect input power. If torch or work cable needs to be removed or replaced, proceed as follows: Power Source Remove wrapper from unit. Torch Connections Remove existing torch cable from unit.
  • Page 28: Troubleshooting Power Source

    A complete Parts List is available at www.HobartWelders.com 7-6. Troubleshooting Power Source The compressor current lim- it was exceeded either Is input power Connect unit to proper input above or below its operating connected to voltage. (see Section 5-3). Are Power and range (see Section 7-2).
  • Page 29: Troubleshooting Torch

    A complete Parts List is available at www.HobartWelders.com 7-7. Troubleshooting Torch Torch travel speed too slow; increase travel speed (see Does arc go Sections 6-4, 6-5, and 6-7). Go to Section 7-6. Clean replace torch while cutting? consumables as necessary (see Section 7-3).
  • Page 30: Section 8 − Electrical Diagram

    SECTION 8 − ELECTRICAL DIAGRAM 283004-A Figure 8-1. Circuit Diagram OM-272180 Page 28...
  • Page 31: Section 9 − Parts List

    SECTION 9 − PARTS LIST 9-1. Recommended Spare Parts 280662-A Figure 9-1. Consumable Parts For XT12R Item Dia. Part Mkgs. Description Quantity Recommended Spare Parts ....268919 XT12R, 12ft Hand Held Torch (replacement) .
  • Page 32 Notes MATERIAL THICKNESS GAUGE...
  • Page 33 Notes...
  • Page 34 Notes...
  • Page 35 Service LIMITED WARRANTY − Subject to the terms and conditions 6 Months — Parts You always get the fast, below, Miller Electric Mfg. LLC, dba Hobart Welding Products, Batteries reliable response you Appleton, Wisconsin, warrants to its original retail purchaser need.
  • Page 36 Thank you for purchasing Hobart. Our trained technical support team is dedicated to your satisfaction. For questions regarding performance, op- eration, or service, contact us! Resources Available Always provide Model Name and Serial/Style Number. To locate a Service Center: Call 1-800-332-3281 or visit our website at www.HobartWelders.com/wheretobuy For Technical Assistance: Call 1-800-332-3281...

Table des Matières