OZ Lifting Products TELE-PRO OZTP500DAV Manuel De L'opérateur page 6

Assembling the Crane
Please refer to the Assembly Diagram on pg. 7 before assembling the crane.
The following steps outline the physical steps required to assemble the TELE-PRO DAVIT CRANES.
Some of the cranes will be too heavy for one person to assemble themselves. Please use additional
persons and/or lifting equipment to assemble crane components deemed too heavy for one
individual to handle.
NOTE: Fasteners should not be over-tightened during assembly as this may strip the threads and
lead to damage. The two pins marked #2 are identical. Both are necessary for assembly.
Once the OZ Lifting Products LLC® base has been installed, assemble the crane with the following
steps:
1. Install the mast into the base. The mast will slide easily down into the base (no tools are
necessary). Assure that the mast is properly positioned on the pin at the bottom of the base. This
can be confirmed by moving the mast from side to side to check for excessive play. The mast should
fit snugly. Assure that the height adjustment lug is facing towards the rear.
2. Set the boom on the mast using the Smart Latch, an OZ Lifting Products quick connection
system. Make sure the orientation of the boom is correct to the mast-the winch end of the boom
should be over the ratchet jack attachment point on the mast. The boom should be rotated slightly
so the oblong hole can be hooked over one end of the mast top pin. Rotate the boom back to the
horizontal position to engage the other end of the mast top pin.
NOTE: Releasing your grip on the boom at this point in assembly may cause the boom to swing
down into the mast. This could result in injury and/or damage to the product.
3. Attach one end of the ratchet jack to the rear mounting lug on the boom. Align the holes in the
ratchet jack with the hole in the mounting lug and insert clevis pin #2. Secure with a lynch pin.
4. Attach the other end of the ratchet jack to the mounting lug on the crane mast. Align the holes
in the ratchet jack with the hole in the mounting lug and insert the 2nd clevis pin #2. Secure with a
lynch pin.
NOTE: The TELE-PRO DAVIT CRANES will ship from the factory partially assembled. The following
steps are only for reference if the product must be reassembled.
5. Slide the sheave pulley into the boom cap from either the top or the bottom. Align the holes on
the sheave pulley with those on the boom. Insert clevis pin #1 and secure with lynch pin.
6. Center the winch over the mounting holes on the top of the boom. The drum should be facing
toward the sheave pulley. Secure the winch to the boom in the frontmost mounting position, or the
set of three holes closest to the sheave. There are two bolt patterns on the boom. The smaller bolt
pattern is for the manual winch.
NOTE: Disassembly is the reverse of the assembly. It is not necessary to fully disassemble the crane
to transport it.
EN pg.6