AUTO-HAK E49 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
F
M12x40
D
4
5
B
A
M12x40
M10x35 4
This towing hitch is designed to assembly in following cars:
OPEL SINTRA, 5 DOORS, VAN produced since 11.1996 till 04.1999 and
CHEVROLET TRANS SPORT, VAN, produced since 08.1996 till 2006,
catalogue no. E49 and is prepared to tow trailers max total weight 2000 kg and
max vertical load 75 kg.
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm
M 12 - 85 Nm
From manufacturer
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
4
Washer
ø37xø13x3
M12x40
E
C
M12x40
M10x35
B
1
M12x70
M12x75
3
2
M 10 - 55 Nm
M 14 - 135 Nm
1. Take out a spare wheel. Remove two bolts from the towing eye: one from underneath
and one from the left side.
2. Fix loosely right angle bar (pos. 5) to the right side of the chassis through hole (pos. A)
using bolt M10x35mm (pos. 9).
For models without level adjustment: Fix loosely left angle bar (pos. 5) to the left side of
the chassis through hole (pos. A) using bolt M10x35mm (pos. 9).
For models with level adjustment: Remove bolt X shown in figure 2, place angle bar
(pos. 5) between just removed plate and the chassis. Fix loosely using bolt M10x35mm.
A
For Chevrolet Trans Sport: Underneath the bumper, in central section cut out its
5
fragment: width 50mm and depth 40mm. Cut out fragment of bumper reinforcement
according to figure 3. Disassemble original towing eye. Put the pin for the rearmost
exhaust through hole ø19mm in towing hitch brackets. Mount the towing hitch together
M10x35
with the towing eye on the car.
3. Between installed angle bars put the main bar of the towing hitch (pos. 1) and fix using
bolts M12x40mm (pos. 8) through holes (pos. B).
4. On the right side insert bolt M10x35mm in point (pos. C). On the left side insert bolt
M12x40mm through hole (pos. D), use nut on the jib (pos. 4). Position the towing hitch
horizontally. Drill holes (pos. E and F) in chassis members using bit ø13mm.
5. Fix the main bar of the towing hitch through holes (pos. E and F) using bolts
M12x40mm and nuts on the jibs (pos. 4). On the left side remember about big washer
ø37xø13x3mm (pos. 10), see figure 1.
6. Fix tow-ball (pos. 2) with socket plate (pos. 3) using bolts M12x75mm (pos. 6) and
M12x70mm (pos. 7) from accessories.
7. Tighten all bolts according to the torque shown in the table.
8. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station).
Fig. 1
9. Complete paint layer damaged during installation.
5
X
Fig. 2
After install the towing hitch you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towing hitch must be
always kept clear and conserve with a grease.
The instruction of the assembly
bumper
Fig. 3
NOTE
reinforcement
reinforcement