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Owner's Operation and Instruction Manual
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
• Please read this entire manual before installation and use of
this appliance. Failure to follow these instructions could result
in property damage, bodily injury, or even death.
• Contact your local building or fire officials about obtaining
permits, restrictions and installation inspection requirements in
your area.
• Save these instructions.
• If your heater is not properly installed, a house fire may result.
For everyone's safety, follow all Installation and Operating
Directions. Never use makeshift compromises during the
installation of this appliance. Contact your local building
or fire officials about restrictions and installation inspection
requirements in your area. These Pellet Stove Room Heaters
have been designed for use in the US and Canada and are
suitable for mobile homes.
MODEL: AP5660L
SAVE THESE INSTRUCTIONS
United States Stove Company
227 Industrial Park Road
South Pittsburg, TN 37380
Certified to ASTM E 1509, 2012, and Certified
to ULC S627, 2000, and(UM) 84-HUD
This unit is not intended to be used as
a primary source of heat.
U.S. Environmental Protection Agency
Certified to comply with 2015
particulate emissions standards.
0301H
852072K-
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- Page 1 Owner’s Operation and Instruction Manual MODEL: AP5660L SAVE THESE INSTRUCTIONS THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. • Please read this entire manual before installation and use of this appliance.
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Page 2: Important
Safety Precautions • IMPORTANT: Read this entire manual before • Allow the stove to cool before performing any installing and operating this product. Failure to do maintenance or cleaning. Ashes must be disposed so may result in property damage, bodily injury, or in a metal container with a tight fitting lid. - Page 3 346W This manual describes the installation and operation of the United States Stove Company Model AP5660L pellet stove. This heater meets the 2015 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. Under specific EPA test conditions burning Douglas Fir dimensional lumber this heater has been shown to deliver heat at a rate of 11,370 to 34,260 Btu/hr.
- Page 4 Installation Attention: DO NOT vent under any porch, deck, awning, or in any semi enclosed or roofed area. Doing so may result in unpredictable airflow at the vent cap under certain conditions and can affect the performance of your stove, as well as, other unforeseeable issues. INSTALLATION OPTIONS Read this entire manual before you install and use your pellet stove.
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Page 5: Floor Protection
FLOOR PROTECTION This heater must have a non-combustible floor protector (ember protection) installed beneath it if the floor is of combustible material. If a floor pad is used, it should be UL listed or equal. The floor pad or non-combustible surface should be large enough to cover at least the area under the product and 6 in. -
Page 6: Pellet Vent Termination
PELLET VENT INSTALLATION The installation must include a clean-out tee to enable collection of fly ash and to permit periodic cleaning of the exhaust system. 90-degree elbows accumulate fly ash and soot thereby reducing exhaust flow and performance of the stove. Each elbow or tee reduces draft potential by 30% to 50%. All joints in the vent system must be fastened by at least 3 screws, and all joints must be sealed with Hi-Temp RTV silicone sealant to be airtight. - Page 7 Installation You have already made the important decision of choosing your U.S. Stove Pellet Burning Room Heater; now your next step is to determine where to install your new pellet stove heater. To get the most efficient use of re- circulated heat, you should consider a room that is centrally located within your home.
- Page 8 THROUGH THE WALL INSTALLATION (RECOMMENDED INSTALLATION) Canadian installations must conform to CAN/CSA-B365. To vent the unit through the wall, connect the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 18 in.(457mm) above ground level, a straight section of pellet vent pipe can be used through the wall.
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Page 9: Mobile Home Installation
Installation OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) Depending on your location and home construction, outside air may be necessary for optimal performance. Metal pipe (solid or flexible) must be used for the outside EXHAUST PIPE air installation. PVC pipe is NOT approved and should NEVER be used. -
Page 10: Appliance Controls
Appliance Controls PANEL/REMOTE CONTROLS The blowers and automatic fuel supply are controlled from a panel on the top of the stove. The control panel functions are a follows. ON/OFF SWITCH (“POWER” BUTTON) • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter will stay on for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached. -
Page 11: Building A Fire
Operation • DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use. •... -
Page 12: Opening Door
FIRESTARTER 1. Fill hopper and clean burn pot. 2. Press “On/Off” button. Make sure green light comes on. 3. The damper should be completely closed or open no more than ¼ of the way during start-up. This will vary depending on your installation and elevation. Once fire is established adjust for desired flame increasing the amount the damper is open as the heat setting is increased. -
Page 13: Exhaust System
1. Your stove is equipped with a high temperature thermodisc. This unit has a manual reset thermodisc. This safety switch has two functions. A. To recognize an overheat situation in the stove and shut down the fuel feed or auger system. B. - Page 14 WARNING: FAILURE TO PROPERLY MAINTENANCE THE CLEAN OUTS WILL RESULT IN POOR PERFORMANCE OF THIS STOVE. WARNING: Do not attempt to operate the heat exchange tube cleaner while the pellet stove is in operation or cooling down; wait until pellet stove has cooled completely before performing this procedure. INTERIOR CHAMBERS •...
- Page 15 LOCATING THE FRONT CLEANOUTS (CLEAN ANNUALLY) 1. Remove the front glass by releasing the two latches attaching it to the unit. They are located behind the right side panel. 2. Remove the two side brick panels. 3. Remove the two interior side panels. FRONT CLEANOUTS...
- Page 16 FANS – DANGER: RISK OF ELECTRIC SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT Over time ash or dust may accumulate on the blades Auger Motor of the circulation & exhaust fans. The fans should be inspected, periodically, and if any accumulation is present vacuum clean as the ash or dust can impede Circulation Fan Exhaust Fan...
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Page 17: Maintenance Schedule
FALL START UP Prior to starting the first fire of the heating season, check the outside area around the exhaust and air intake systems for obstructions. Clean and remove any fly ash from the exhaust venting system. Clean any screens on the exhaust system and on the outside air intake pipe. -
Page 18: Ash Removal
ASH REMOVAL 1. Allow Heater to cool to room temperature 2. Lift the ash pan door up and pull out 3. Follow directions for free-standing unit above on this page. SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is a poisonous gas when exposed to elevated concentrations for extended periods of time. -
Page 19: Troubleshooting Guide
Trouble Shooting Guide When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;... - Page 20 Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. If air Airflow switch hose or stove attachment pipes for hose are flows freely, the hose and tube are fine. If air will not flow throw blocked.
- Page 21 Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) 1. The hopper is out of pellets Refill the hopper. If on the low setting, you may need to close the dampener all 2. The air dampener is too far open for a low feed setting the way.
- Page 22 4. The hopper is out of Pellets. Refill the hopper. When operating the unit, be sure the hopper lid is closed so that the hopper safety switch will activate. Check the wires 5. The hopper safety switch has failed or hopper is open. leading from the hopper safety switch to the control panel and auger motor for secure connections.
- Page 23 Smoke Smell Coming Back Into The Home Possible Causes Possible Remedies: (Unplug stove first when possible) Inspect all vent pipe connections. Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher. Also, seal joints with UL-181-AP foil There is a leak in the vent pipe system.
- Page 24 High limit switch keeps tripping Possible Causes Possible Remedies: (Unplug stove first when possible) The convection blower is overheating and tripping the Clean any dust off of the windings and fan blades. If internal temperature shutoff. oiling the blower does not help, the blower may be bad. If operating the heater on the highest heat setting, the The stove is being left on the highest setting for room temperature could increase enough and lead...
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Page 25: Parts List
Parts List Blower, Exhaust Igniter Pressure Switch Bushing 80602 80604 80549 891998 Latch, Door Gasket, Exhaust Blower Auger Blower, Convection 891540 88166 891999 80622 Switch, Low-Temp Switch, Hi-Temp Ash Pan Gasket, Convection Blower 80599 80601 891996 88167 PCBA Board Micro Switch Motor, Auger Gasket, Door 80631... - Page 26 Parts List Glass w/Gasket, Center Glass w/Gasket, Side PCB, Circuit Board Housing, PCBA Controller 88161 88162 80676 892199 Latch, Ash Pan Brick Panel - Left Brick Panel - Center Brick Panel - Right 891997 88164 88163 88165 Burn Pot Magnet Hearth Trim Exhaust Grill 891994...
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Page 27: Wiring Diagram
Wiring Diagram... - Page 28 Limited Warranty The operation of this unit in a manner inconsistent with the owner’s manual instructions; (7) installation or use of components not supplied with appliance will void the warranty and is also against federal regulations. United States or any other components not expressly authorized and approved by USSC; (8) Stove Company warrants this product to be free from defects in material and modification of the appliance not expressly authorized and approved by USSC workmanship, to the original retail purchaser only, for the time period identified...
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Page 29: Service Record
Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider: Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. -
Page 30: How To Order Repair Parts
How To Order Repair Parts / Comment commander des pièces détachées This manual will help you obtain efficient, dependable service from your PELLET STOVE, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When writing, always give the full model number which is on the nameplate attached to the heater.