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Foreword
We should like to take this opportunity to thank you sincerely for buying a TiSUN® product. Our name is our guarantee for the high quality and durability of our products. Only authorised specialist
companies familiar with our products may handle and install them. Errors and omissions excepted. The General Terms and Conditions published by TiSUN GmbH in their latest version shall apply. You
must comply with local regulations, laws and standards.
Check
The Pro-Clean® and the modules supplied must be checked for any transport damage after unloading and any damage must be recorded on the delivery note.
Installation
The Pro-Clean® must be set up in a dry, frost-proof room. The width of the door into the room must be no less than the maximum diameter of the tank. The Pro-Clean®
can be carried into the room either standing vertically or lying down, depending on its size, or be placed with a hoist system. Only the 6/4" (52 mm) sleeves or the two
closed ¾" sleeve sockets on the lid and base may be used as slinging points. Follow the installation steps in the sequence specifi ed.
1) Lay the Pro-Clean® down once in the room, insert the base insulation and stand the tank back up again and position in the intended location. Make sure that there is
suffi cient space around the tank to fi t the insulation and the electric immersion heater and to connect up to other tanks if necessary.
2) Connect the tank. Make all the necessary connections in accordance with the hydraulic connection diagrams specifi ed by TiSUN (adjust intended purpose and
additional components as required).
Caution: Only connection materials made of noble metals (such as gunmetal, brass, or stainless steel) or plastics should be used for the domestic water connections (no. 2 and no. 13).
Observe the fl ow rule: According to the fl ow rule, "nobler" metals (such as copper) should not be used before "less noble" metals (such as steel) because they can dissolve the subsequent less-noble
metal. This causes both corrosion in the piping system and increased contaminant loads in the drinking water. The fl ow rule applies not only to piping, but also to all used installation parts.
Fitting the insulation - see Insulation sheet enclosed.
Spherical Exchanger
1) Attach 4 pieces of the included fl at seals to the Pro-Clean® Stratifi ed Tank using installation sealing compound. Next, place
the stratifi ed charging discs into position in the order given (according to the drawing on the spherical exchanger) and once
again install 4 fl at seals using installation sealing compound.
2) Secure the spherical exchanger from bottom to top using the washers and M12 nuts with a torque of 70-80 Nm.
3) If the spherical exchanger is used, the perforated inner portions of the insulating discs are removed, and the resulting rings
are placed over the spherical exchanger connection pipes.
4) Connect the solar lines to the indicated connections (red/blue) using a detachable connection.
Commissioning
1) Fill the domestic water corrugated pipe to 2 bar
2) Fill tank with water and run a leak test at a maximum of 5 bar.
3) Bring tank up to the heating-side system pressure (maximum of 3 bar).
4) Vent tank through the exhaust pipe using the feed and drain cock and top up.
5) Fill the corrugated pipe with drinking water to the desired domestic pressure level (max. 6 bar)
6) Check all connections for leaks again.
Safety information
The legal requirements and the relevant standards in their latest valid version shall be observed. Fitting a thermostatic mixing valve in the hot water line is recommended as a protection against
scalding. Entrainment of oxygen on the heating side must be prevented (risk of corrosion and sludge build-up). Safety devices (sanitary and heating side) shall be provided on site in accordance with
the local technical regulations (pressure relief valve, pressure gauge, etc.).
Operating instructions
1) So as to compensate for fl uctuations in pressure in the domestic hot water system, TiSUN® recommends fi tting an appropriate expansion tank (TiSUN Item No. 1610488).
2) A standard operating temperature of 65 °C is recommended in order to minimise limescale in domestic hot water and to accord with hygiene regulations.
3) We recommend the use of a decalcifi cation system for water hardness levels higher than 15° dH (German degrees of hardness) in order to prevent damage to devices in the entire household
resulting from calcifi cation.
4) Checking the system venting: Entrainment of oxygen within the heating water circuit can occasionally occur during installation (especially in the case of installation during refurbishments). This can
lead to air accumulating in backup tanks. A suffi cient degree of continuous venting must therefore be ensured. Open the solar cylinder feed and drain cock for this purpose. Some heating water may
initially be discharged from the exhaust pipe, after which the air is vented from the system until heating water fl ows again. This demonstrates that venting has been completed correctly. The system
pressure should then be checked and adjusted, if required.
5) Decalcifi cation: Should increased limescale occur, the corrugated pipe should be adequately decalcifi ed. Flush connections (TiSUN Item No. 1610726) can be fi tted to the corrugated pipe
connections during installation. TiSUN decalcifi er 5 litres Item No. 1510346 should be used for this purpose.
Overall height
Type
with Insulation
PC 500
1860 mm
PC 800
2010 mm
PC 1000B
2050 mm
PC 1000S
2220 mm
PC 1250 / PC2WR 1250
2300 mm
PC 1500 / PC2WR 1500
2290 mm
PC 2000 / PC2WR 2000
2380 mm
PC 2500 / PC2WR 2500
2270 mm
PC 3000 / PC2WR 3000 2760 mm
PC 4000 / PC2WR 4000
2390 mm
PC 5000 / PC2WR 5000
2900 mm
1
1
1
1
2a
2b
30a
1
30b
4
6
7
31
1
8
9
32
1
10
12
13a
33
13b
1
Ø with
Ø without
width A with
1
1
1
Insulation
Insulation
Insulation
850 mm
650 mm
1020 mm
950 mm
750 mm
1105 mm
1050 mm
850 mm
1180 mm
990 mm
790 mm
1140 mm
1100 mm
900 mm
1235 mm
1200 mm
1000 mm
1320 mm
1300 mm
1100 mm
1400 mm
1500 mm
1300 mm
1600 mm
1470 mm
1250 mm
1530 mm
1820 mm
1600 mm
1830 mm
1820 mm
1600 mm
1830 mm
No.
Label
3
2a
1
F (with fl ange 100)
15
2b
30a
2a
V4A (stainless-steel)
5
30b
4
6
16
2b (2WR)
V4A (stainless-steel)
7
31
8
17
3
9
4
EE (with infl ow absorber)
18
32
10
5
12
11
6
EE (with infl ow absorber)
13a
33
13b
19
7
H (for immersion heater)
8
9
E (with infl ow absorber)
3
15
10
E (with infl ow absorber)
5
11
16
12
H (for immersion heater)
17
13a (2WR) V4A (stainless-steel)
13b
V4A (stainless-steel)
18
15
11
16
19
17
18
19
22
F (fl ange)
30a
E (with infl ow absorber)
30b
E (with infl ow absorber)
31
E (with infl ow absorber)
32
33
1) All size specifi cations have a tolerance range of +/- 3%
width B with
1
Technical description PC / PC2WR
tilt height
1
1
Insulation
1175 mm
1820 mm
max. backup operating pressure
1280 mm
1975 mm
max. operating pressure of domestic hot water 6 bar
1380 mm
2020 mm
1320 mm
2185 mm
Hot Water Connection
1440 mm
2270 mm
1540 mm
2280 mm
Cold Water Connection
1640 mm
2380 mm
Heating/boiler connection
1840 mm
2350 mm
1790 mm
2780 mm
Thermometer and sensor connection
2130 mm
2520 mm
Max. temperature
2130 mm
3020 mm
Dim.
Use
1½"
Spherical exchanger with layer washers
1"
HW connection (stainless-steel)
1"
HW connection (stainless-steel)
½"
Ventilation
1½"
Secondary heat source forward fl ow
6 mm
Contact sensor sleeve for boiler sensor
1½"
Heating circuits forward fl ow
2"
Elec. immersion heater (reduced to 1½") with extension
1½"
Secondary heat source return
1½"
High temperature heating circuits return
1½"
Low temperature heating circuits return
6 mm
Contact sensor sleeve for solar sensor
2"
Elec. immersion heater (reduced to 1½") with extension
1"
CW connection (stainless-steel)
1"
CW connection (stainless-steel)
½"
Sensor thimble for boiler thermometer
6 mm
Contact sensor sleeve mostly for boiler sensor
6 mm
Contact sensor sleeve
6 mm
Contact sensor sleeve
½"
Drain
DN200 Flange for fi nned heat exchanger
1½"
Corrugated connection pipe, possibly with priority fl ap
1½"
Corrugated connection pipe, possibly with priority fl ap
1½"
Corrugated connection pipe
1½"
Corrugated connection pipe
1½"
Corrugated connection pipe
EN
70-80 Nm
3 bar
1" female thread* V4A (no. 1.4401)
1" female thread* V4A (no. 1.4401)
1½" female thread* with inflow absorber
½" female thread*
110°C
Comment
for connection to a solar system
mandatory (possible with circulation
lance)
mandatory (possibly with circulation
lance)
mandatory
mandatory for secondary heat source
mandatory
according to hydraulic diagram
optional
mandatory for secondary heat source
according to hydraulic diagram
according to hydraulic diagram
mandatory
optional
mandatory
mandatory
optional
depending on hydraulic diagram
depending on hydraulic diagram
depending on hydraulic diagram
mandatory
optional
optional, nur in Verbindung mit anderen
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