Roller's Polo Instructions D'emploi page 4

eng
Please read before commissioning!
The unit has been designed with the benefit of the most up-to-date techno-
logy and to recognised safety regulations, and is safe to operate. However,
if it is used incorrectly or for a purpose for which it was not intended, risks to
the user or to third parties or damage to property may result. For this rea-
son, read and comply with the safety instructions!
Basic Safety lnstructions
• Only use the unit for the purpose for which it was intended, with due at-
tention to the general safety and accident prevention regulations.
• Only allow trained personnel to use it. Apprentices may only operate the
unit when they are older than 16, when this is necessary for their training,
and under the supervision of a trained operative.
• Keep the work area tidy. Clutter can prove dangerous.
• Do not expose the unit to rain or to damp or wet surroundings. Store the
unit where it is dry and safe.
• Provide adequate lighting at the workplace.
• Wear suitable work clothes, keep long hair well clear, take off gloves, je-
wellery and similar.
• Use personal safety equipment (e. g. safety glasses, ear protectors).
• Keep bystanders away, especially children.
• Keep hands away from moving (rotating) parts.
• Take up a firm standing position during operation.
• Check the unit occasionally for damage, and to see that it is operating
correctly.
• Replace worn parts as early as possible.
• Only use genuine spare parts and accessories, for personal safety
reasons, to ensure correct operation of the unit, and to preserve the
basis for warranty claim.
• All unauthorised modifications of the unit are prohibited for safety
reasons.
• All repair work must be performed only by specialist personnel or by per-
sons familiar with the unit.
1. Technical Data
1.1. Article numbers
Bending formers
Bender drive
Universal crossbar 10–26 (
Crossbar 32
Steel case
Device for reverse bends on installed pipes
1.2. Capacity
Soft copper pipes
Coated soft copper pipes, also thin-walled
heating pipes according DIN EN 1057
Heating pipes of mapress C-STAHL pressfitting system Ø 12 – 18 mm
Precision steel pipes DIN 2391 – 2394, soft,
black or plastic coated
Composite pipes of pressfitting systems
Hard copper pipes have to be annealed!
1.3. Noise information
Emission at workplace
2. Setting up
Put the crossbar (1) on the bender unit (2), so that the sliding pieces (3) for
the desired pipe size are positioned towards the dented rod (4). The sliding
pieces are marked with the various pipe sizes. Fasten the crossbar with the
wing screw (5). Choose the correct former (6) and put it on the ratchet bar
(4). Press the feed lever (7) in indicated direction (8) downwards and push
the former (ratchet bar) back towards the handle. Release feed lever (7).
3. Operation
Turn the sliding pieces (3) as such, that the related radius of the indicated
pipe size is positioned opposite the former. Put the pipe in between the form
and sliding piece. Press feed lever a few times in indicated direction (8) and
drive the former as far as desired. Push the feed lever towards indicated di-
3 / – 7 / )
8 8
Ø 10 – 22 mm
Ø 10 – 18 mm
Ø 10 – 18 mm
Ø 14 – 32 mm
rection (8) and push the form if necessary with the bent pipe backwards. Ta-
ke the pipe out.
The upper side of the formers (6) show marks (9), which allow precision ben-
ding. To this the marking point where the bend should end has to be positio-
ned to the marking (9).
Attention! The formers and the sliding pieces are made of glass-fibre
reinforced polyamide. This artificial material has a special positive sliding
effect, is highly-tensile and resistant to heat up to app. 150°C. Annealed
copper pipes should therefore be cooled down to below this temperature.
4. Service / Repair
The unit is maintenance-free, no service required.
5. Manufacturer's Warranty
The warranty period shall be 12 months from delivery of the new product to
the first user but shall be a maximum of 24 months after delivery to the Dea-
ler. The date of delivery shall be documented by the submission of the ori-
ginal purchase documents, which must include the date of purchase and the
designation of the product. All functional defects occurring within the warran-
ty period, which clearly the consequence of defects in production or materi-
als, will be remedied free of charge. The remedy of defects shall not extend
or renew the guarantee period for the product. Damage attributable to natu-
ral wear and tear, incorrect treatment or misuse, failure to observe the ope-
rational instructions, unsuitable operating materials, excessive demand, use
for unauthorized purposes, interventions by the Customer or a third party or
other reasons, for which ROLLER is not responsible, shall be excluded from
the warranty.
Services under the warranty may only be provided by customer service sta-
tions authorized for this purpose by ROLLER. Complaints will only be ac-
cepted if the product is returned to a customer service station authorized by
ROLLER without prior interference in an unassembled condition. Replaced
products and parts shall become the property of ROLLER.
The user shall be responsible for the cost of shipping and returning the pro-
duct.
see table
The legal rights of users, in particular the right to claim damages from the
153100
Dealer, shall not be affected. This manufacturer's warranty shall apply only
153125
to new products purchased in the European Union, in Norway or Switzer-
153115
land.
153265
153140
6. EC declaration of conformity
ROLLER declares that the products decribed in this user manual comply
with corresponding directives 98/37/EG, 89/336/EWG and 73/23/EWG.
Correspondingly this applies to the following norms: DIN EN ISO 12100-1,
DIN EN 12348, DIN EN 50144-1, DIN EN 55014-1, DIN EN 55014-2,
DIN EN 60204-1, DIN EN 60335-1, DIN EN 60335-2-45, DIN EN 60745-1,
DIN EN 60745-2-9, DIN EN 60745-2-11, DIN EN 61000-3-2, DIN EN
61000-3-3, DIN EN 61029-1, DIN EN 61029-2-9, DIN/ISO 3744.
Waiblingen, 01.07.2008
Albert ROLLER GmbH & Co KG
Manufacturer of Tools and Machines
70 dB (A)
D-71332 Waiblingen
Rainer Hech
eng