AUTO-HAK W06 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with
Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
C
6
D
A B
10
5
10
11
9
11
This towing hitch is designed to assembly in following cars:
SUZUKI SAMURAI, 3/5 doors, only short body cars 3430mm,,
produced since 1982, catalogue number W06 and is prepared to tow trailers
max total weight up to 1300 kg and max vertical mass 75 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be installed in points described by a car producer.
C
10
7
B
1
F
11
2
E 3
From manufacturer
1. Disassemble
members).
2. Disassemble original towing eye (keep one bolt for future installation).
3. Put main bar of the towbar (pos. 1) underneath to chassis frame and through
4
11 holes pos. A and holes existing in frame's handle fix on the left side by bolt
M12x35mm (pos. 10) and on the right side by bolt disassembled from original
towing eye (see point 2).
4. Put suitable fish-plates with nuts (pos. 6 and 7) at points B, mark holes pos. C
(in axis of the frame) and next drill holes using bit ø13mm.
5. On the left side put fish-plate with nuts I (pos. 6) into the chassis frame and
A
put left bracket (pos. 5) to main bar and fix by bolt M12x50mm (pos. 9)
through hole pos. B.
6. Fix left bracket through holes pos. D and E by bolts M10x30mm (pos. 11) and
10
then through hole pos. C by bolt M12x35mm (pos. 10).
7. On the right side put fish-plate with nuts II (pos. 7) and fix with main bar
through hole pos. B using bolt M12x35mm (pos. 10).
8. Put right bracket (pos. 4) to main bar and through holes pos. F fix using bolts
M10x30mm (pos. 11) and then fix using bolt M12x35mm (pos. 10) through
hole C with chassis member.
9. Assemble bumper to towing hitch using original bolts and nuts.
8
10. Fix tow-ball (pos. 2) using bolts M16x50mm (pos. 8) from equipment.
11. Fix socket plate (pos. 3) by bolt M10x30mm (pos. 411 as shown on the figure.
12. Tighten all bolts according to the torque shown in the table.
13. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station).
14. Complete paint layer damaged during installation.
After installation of the towing hitch you should get adequate note in registration
book (at authorised service station).The car should be equipped with:
Indicators
Tow mirrors
Check all bolts and nuts after 1000 km of exploitation. The ball of the towing
hitch must be always kept clear and conserve with a grease.
The instruction of the assembly
rear bumper together with lights (to get access to chassis
Torque settings for nuts and bolts (8,8):
M6 - 11 Nm M8 - 25 Nm
M12 - 87 Nm M14 - 138 Nm
NOTE
M10 - 50 Nm
M16 - 210 Nm