AUTO-HAK W27 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
15
15
16
A
A
16
6
7
11
3x14
5
18
10
9
18
This towing hitch is designed to assembly in following car:
SUZUKI SX4 4 DOORS, produced since 11.2007 till 09.2013, catalogue
number W27 and is prepared to tow trailers max total weight 1200 kg and
max vertical mass 50 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
15
A
16
6
L=76mm
4
18
14
8
1
8
C
13
12
B
3
From manufacturer
1. Disassemble bumper together with its metal reinforcement.
2. Underneath a car find existing holes A and rill it using pin ø11mm to
trunk
3. From inside trunk enlarge made holes to diameter ca. ø18mm.
15
4. To enlarged holes (in trunk) slip distance sleeves according to figure,
A next apply bog fish-plates (pos. 6) and put bolts M10x130mm (pos. 15).
5. Underneath a car, on outstanding bolts apply side brackets (pos. 4 and 5)
and fix loosely through big washers (pos. 18) by nuts M10.
6. Inside trunk drill rest of holes of fish-plates (pos. 6) by bit 11mm. Fix
L=90mm
loosely by bolts M10x30mm (pos. 16) through applied underneath small
18
fish-plates (pos. 7) as shown in the drawing.
7. Apply main bar of the towbar (pos. 1) to back wall of a car this way, so
9
holes B agree with original prepared holes in rear wall and fix loosely by
B
bolts M12x60mm (pos. 14). Remember about distance sleeves (pos. 9).
8. At points C drill holes in rear wall using bit ø13mm.
9. Through drilled holes put bolts M12x60mm (pos. 14). Apply distance
C
sleeves (pos. 8) and fix with main bar of the towbar as shown in the
drawing.
10. Fix tow-ball (pos. 2) with socket plate (pos. 3) using bolts M12x75mm
(pos. 12) and M12x70mm (pos. 13) from accessories.
11. Tighten all bolts according to the torque shown in the table.
12. Reassemble bumper together with its metal reinforcement.
13. Connect electric wires of 7-poles socket according to the instruction of
2
the car. (Recommend to make at authorized service station).
14. Complete paint layer damaged during installation.
After install the towing hitch you should get adequate note in registration
book (at authorised service station). The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towing
hitch must be always kept clear and conserve with a grease.
The instruction of the assembly
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm M 10 - 55 Nm
M 12 - 85 Nm M 14 - 135 Nm
NOTE