Thermal Dynamics Victor Auto-Cut 300 XT Manuel D'instructions page 111

TO PILOT PCB
J3
PILOT PCB
J38
RS 232 D-SUB
SERIAL PROG
PORT
J29 30 CKT RECEPTACLE - BOTTOM ENTRY
J29 30 CKT PIN HEADER
CPU PCB LEDs
----------------------------
D2 RXD (red)
D3 TXD (red)
D4 CAN BUS (slave)
D7 CAN BUS (MAIN)
D11 5 VDC POWER
D17 STATUS CODE
D18 INITIALIZING /
PROGRAMMING (red)
CPU PCB TEST POINTS
--------------------------------------------
TP1 GND (PCB common)
TP2 +5V_ISO (REF TP5)
TP3 +24 VDC
TP4 +3.3V
TP5 GND_ISO
TP6 +5.0 V
TP7 TOTAL DEMAND
(3.3V = 400A)
TP9 /WR
TP10 /RD
TP11 CPU TEMP SENSE
TP12 +3.3VA
TP13 -15VDAC
TP14 PC2
TP15 +15VDAC
TP16 CLKO
TP18 OSC_CLOCK
CPU PCB DIP SW
---------------------------------------------
SW1 AUTO PILOT RESTART
SW3 PREFLOW TIME
SW4 POSTFLOW TIME
SW5 FUNCTION
SW8 SYSTEM CONTROL
(pilot time, etc.)
SW9 RESERVED (future)
SW10 ADDRESS (default = 0)
SW13 UNIT TYPE (AC / UC)
SW14 LINE TERMINATION
(serial comm.)
Rev Revision
00 Initial Design
0 1 A d d F 2
02 Add T1 Inrush Ckt
PCB1
TDYN SILK
ESD SILK
114Xabcd
Manuel n° 0-5290FR
6 7
MC2
Fan Control
SA3
ARC_SUPPRESSOR
MC3
Pump Motor Control
SA4
ARC_SUPPRESSOR
J8
CONTROL OUTPUTS
24 VDC
GND
24 VAC 120 VAC
HMI/GCM
J4 -- 40 CKT RIBBON CABLE
USB Cable to Front Panel
J39
USB
PORT
1
2
3
4
5
1
6
2
PROG 7
3
8
USB IC
4
9
5
10
6
11
J18 12
J19 J20
J23- 40 ckt ribbon cable
ENABLE
TB1
OK2 (contact) 12
+10V (CC Pot Hi)
11
CC Pot Wiper 10
CC Pot Low 9
Div Arc V (+)
8
Div Arc V (-) 7
/Start - Stop (+) 6
/Start - Stop (-)
5
Stop Mom NC 4
OK2 (contact) 3
/ CNC Enable (+)
2
/ CNC Enable (-) 1
OK
TB2
OK to MOVE (+)
12
11
OK to MOVE (-)
10
9
PILOT is ON 8 +10V
7
PILOT is ON 6
5
Preflow ON (+)
4
Preflow ON (-) 3
Hold Start (+) 2
Hold Start (-) GND
1
TB3
12
Spare #2 NO
11
10
Spare #2 NC
9
8
Spare #1b NO
7
/ Cut Expanded Metal (-)
6
/ Cut Expanded Metal (+) 5
/ Corner Current Reduction (-) 4
/ Corner Current Reduction (+)
3
/ Plasma Marking (-) 2
/ Plasma Marking (+) 1
By Date Rev Revision
DAT 10/03/2012
D A T 1 1 2 / 1 2 / 0 1 2
DAT 2/18/2013
6 7
8
(70) 230 VAC to HE 400
230 VAC _ SW
(D2)
6 ( ) 9 230 VAC Ret
230 VAC _ SW _ RET
(D2)
SA1 (96) SA2
W1 W2
(97)
(96)
ARC_SUPPRESSOR ARC_SUPPRESSOR
(98)
(99) 120 VAC to RAS
(97)
MC1
(60) (107)
120VAC
(100)
18
(101)
17
(102)
16
(103)
15 AC 24V GCM1
(104)
14 AC 24V GCM2
(62) (62)
13 AC 24V-TB4-2
12
(106)
11 AC 120V - GCM
(60)
10 AC 120V- TB4-4
(108)
9
(109)
8
(110)
7 AC 24V Ret- GCM1
(111)
6 AC 24V - RET - GCM2
(63) (63)
5 AC 24V- Ret -TB4-1
4
3 AC 120V- Ret- GCM K1
(113)
2 (62) 1
(61)
1 AC 120V- Ret- TB4-3 2
J10
(107)
4
1
3 (61)
2
(63) 5
3
4
INRUSH CONTROL
J47
(116)
GND 1
(117)
GND 2
(120) Harness
Rx-
3
1 (115)
Tx+
4
2 (119)
Rx+
5
3 (118)
Tx-
6
4
5 J30
6
16 CKT RIBBON
7
8 J37
9
10
11
12
GAS ON
(130)
1
(131)
2
(112)
3
(114)
4
5
(121)
PLAS_ENABLE SW 6
(122)
PLAS_ EN_SW_RET 7
(124)
8
/ GAS PRESS OK
(129)
/ BASIC ID 9
(128)
10
11 AC 24V Ret-GCM2
(123)
12
13
(125)
14
(126)
15
(127)
16
J26
AC 120V - GCM
GND
(142)
1
2 AC 120V- Ret- GCM
3
4
(133)
5
(134)
6
(137)
7
(139)
8
(138)
9
(143)
10
11
(140)
12
(141)
13
(136)
14
(135)
15
(132)
16
17
(153)
18
J21
GND
(144)
1
(145)
2
(146)
3
(147)
4
(148)
5
(149)
6
(150)
7
(151)
8
9
10
(152)
11
12
(154)
13
(155)
14
PSR 15
16
(156)
17
(157)
18
(158)
19
(159)
20
SPARE #1a
J22
Art # A-11957
By Date
The information contained herein is proprietary to Victor Technologies.
Not for release, reproduction or distribution without written consent.
Title
SCHEMATIC
Auto-Cut XT 300A CE 380-415 VAC
8
A-35
Auto-cut 300 Xt
9 10
J70 - HE
(70)
1
2
6 ( ) 9
3
4
5
6
7
J59 - RAS
CHASSIS GND 1
2
3 3 - Key Plug
4
5
6
(99)
7
8
120 VAC Ret (98)
9
10
11
12
13
14
J54 - Remote HMI & CNC COMM
(100)
1
1 - 24 VAC
(101)
2 2 - 24 VAC Ret
(102)
3 3- Jumper to 24 VAC
4
(109)
5 5-HMI Plasma Enable SW
(108)
6 6-HMI Plasma Enable SW
7 7 - Key Plug
(115)
8 8 - Tx+
(116)
9
9 - GND
(117) RS 485
Harness 10 10 - GND
/ 422
11
(118) Comm
12
12 - Tx-
(119)
13 13 - Rx+
(120)
14 14 - Rx-
Display PCB
J17
019X501800
J55 - GCM
(121)
1 1- PLAS_ENABLE SW
(122)
2 2- PLAS_ EN_SW_RET
(123)
3
(124)
4 4- / GAS PRESS OK
(125)
5 5- POT HIGH (GCM 1000)
(126)
6 6- POT WIPER (GCM 1000)
(127)
7
7- POT LOW (GCM 1000)
(128)
8
(129)
9 9- / BASIC ID
(130)
10 10-
(131)
11 11-
12
GCM 1000
13
(112) Jumper
14 14-
(114)
15 15- 24 VAC - RET
(103)
AC 24V-GCM1 16
(110)
17
AC 24V Ret - GCM1 18
19
20
21
AC 24V-GCM2
22
23
(111)
24
25
(166)
GAS_SEL_RET 26
27 27- GAS SEL SW RET
(167)
GAS_SEL 28 28- GAS SEL SW
29
30
31
(106)
32
33 J15-1 to chassis used for
34 SC-11 cable shield
(113)
35
36 J15-13 connects SC-11
chassis to PS chassis.
37
J15-CNC
The COMM Ref at pin 8
is also for the SC-11
CHASSIS GND
1
2
(133)
3 3- / CNC Start (+)
(134)
4 4- / CNC Start (-)
(135)
5 5- Divided Arc V (-)
(136)
6 6- Divided Arc V (+)
(137)
7 7- / Preflow ON (+)
(138)
8 8- COMM Ref (1K Ohm)
(139)
9
9- / Preflow ON (-)
(140)
10 10- / Corner Current Reduction (+)
(141)
11 11- / Corner Current Reduction (-)
(142)
12
12- OK to Move (-)
13
(143)
14 14- OK to Move (+)
15 15 - Key Plug
(144)
16 16- / Hold Start (+)
(145)
17 17- / Hold Start (-)
18
19
20
(146)
21 21- / Plasma Mark (+)
(147)
22 22- / Plasma Mark (-)
(148)
23
23- / Cut Expanded Metal (+)
(149)
24 24- / Cut Expanded Metal (-)
(150)
25 25- / CNC Plasma Enable (+)
(151)
26 26- / CNC Plasma Enable (-)
27
28
(132)
29 29- Remote CC Pot High
(152)
30 30- Remote CC (analog)
(153)
31 31- Remote CC Pot Low
(154)
32 32- Stop SW (momentary) *
(155)
33 33- Stop SW Ret
(156)
34
34- Pilot is ON (a)
(157)
35 35- Pilot is ON (b)
(158)
36 36- Spare OUT #1 (a)
(159)
37 37- Spare OUT #1 (b)
* Used with Momentary CNC Start SW
Victor Technologies Headquarters
16052 Swingley Ridge Road, Suite 300
St Louis, Missouri 63017 USA
Date Printed Date Revised
4/8/2013 3/18/2013
Drawn Date
10/4/2012
DAT
Size Sheet
C
2 2
of
Drawing Number
042X1351
9 10
ANNEXE
A
B
C
D
E
F