Cequent Towing Products 3593 Instructions D'installation

Fascia
Hitch Shown In Proper Position
Equipment Required: Sealant, Pull wire (Provided)
Fastener Kit: F24698
Wrenches: T-25, T-27, 10mm, 3/4"
Drill Bits: 1/2"
REMOVE SPARE TIRE
BEFORE DRILLING
Galvanic isolator
shields between
bumper and hitch bar
both sides.
1
Qty. (4) Carriage Bolt 1/2-13 X 1.75
2
Qty. (2) Bar
3
Qty. (4) Lock Washer
1. Remove spare tire from vehicle.
2. Remove plug from hole in trunk pan as indicated above.
3. Remove plastic cover from rear passenger's side which attaches to vehicle fascia and trunk pan. Return cover and fasteners to vehicle
owner.
4. Place two (2) galvanic isolators on each bumper mounting side arm and cut out galvanic isolator shields in area of holes (each bumper
mounting side arm must be completely covered with galvanic isolator shields where it makes contact with the bumper).
5. Raise hitch into position, centered on vehicle. Trim passenger's side fascia as needed to clear bumper bracket.
6. Drill 1/2" hole in trunk pan, install carriage bolts and bars down thru holes in trunk pan and trunk pan mounting bars. Secure with lock
washers and nuts.
Note: Bumper material is very tough and difficult to drill. Use 1/2" Rotabroach hole cutting tool - Draw-Tite part number 6810 (sold
separately) or carbide drill.
7. Using holes in bumper mounting side arms as a template, drill two (2) 1/2" holes into bumper.
8. Place two (2) Galvanic isolators on each spacer and cut out galvanic isolator shields in area of holes (each spacer must
be completely covered with galvanic isolator shields where it makes contact with bumper).
9. Install carriage bolts and spacers down thru bumper and side arms. Secure with lock washers and nuts.
Note: On Wagon models, carriage bolts and spacers must be feed thru end of bumper and down thru drilled holes with pull wire.
10. Seal holes in trunk pan to prevent intrusion of exhaust fumes and water.
11. Return spare tire to trunk.
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body
panels to prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety
precautions when working beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.
Regulation V-5 and SAE J684.
z
2002, 2003, 2006 Cequent Towing Products
Installation Instructions
Volkswagen Passat Sedan
and Wagon Models
Drawbar Kit:
Drawbar must be used in the
Rise position only.
Vehicle trunk pan
Plug removed from
vehicle trunk pan
Vehicle bumper
Drilled hole
in bumper
5
1
Tighten all 1/2-13 GR5 fasteners with torque wrench to 75 Lb.-Ft. (102 N*M)
Do Not Exceed Lower of Towing Vehicle
3593
1
2
6
4
Qty. (4) Hex Nut 1/2-13
5
Qty. (2) Spacer
6
Qty. (6) Galvanic Isolator Shield
Sheet 1 of 2
Manufacturer's Rating or
2000 LB (908 Kg) Max Gross Trailer Weight
200 LB (90.8 Kg) Max Tongue Weight
Wiring Access Location: PC3, PC4
Drilled hole
6
in trunk pan
6
3
4
N24698 9-22-06
Form F206 Rev A 5605
Part Numbers:
24698
60991
77039
Galvanic isolator
shields between
bumper and hitch
bar both sides.
Rev. C