Warn Industries 81580 Instructions D'installation

Kit de montage de lame pour polaris ranger

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Your safety, and the safety of others, is very important. To help you make informed decisions
about safety, we have provided installation and operating instructions and other information on
labels and in this guide. This information alerts you to potential hazards that could hurt you or
others. It is not possible to warn you about all potential hazards associated with this product,
you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Alwa a a a a ys ys ys ys ys Read the Plow Operator's Manual, the Winch Operator's Manual and all warning labels before
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operating.
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Alwa a a a a ys ys ys ys ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
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wires, and other objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged.
Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.
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Alwa a a a a ys ys ys ys ys wear safety glasses when installing this kit.
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Alwa a a a a ys ys ys ys ys use extreme caution when cutting and trimming during fitting.
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Alwa a a a a ys ys ys ys ys remove jewelry and wear eye protection.
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Alwa a a a a ys ys ys ys ys use appropriate and adequate care in lifting components into place.
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Alwa a a a a ys ys ys ys ys insure components will remain secure during installation and operation.
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Alwa a a a a ys ys ys ys ys tighten all nuts and bolts securely, per the installation instructions.
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Alwa a a a a ys ys ys ys ys operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even
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with blade up.
Alwa a a a a ys ys ys ys ys plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go
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out of control.
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Nev v v v v er er er er er operate the vehicle on slopes greater than 10 degrees with the plow installed.
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Nev v v v v er er er er er stand or ride on the plow.
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Alwa a a a a ys ys ys ys ys stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.
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Alwa a a a a ys ys ys ys ys perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related
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hardware.
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Alwa a a a a ys ys ys ys ys replace all worn or damaged parts before operating.
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Nev v v v v er er er er er operate this WARN product with damaged or missing parts.
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Alwa a a a a ys ys ys ys ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the
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up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the
plow impacting a stationary object and cause damage to the vehicle and operator injury or death.
Alwa a a a a ys ys ys ys ys drive at speeds such that the plow does not bounce and be aware of the plow position while driving at
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all times.
Nev v v v v er er er er er raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.
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WARN® INDUSTRIES
INSTALLATION INSTRUCTIONS
Polaris Ranger Plow Mounting Kit
WARN Part Number: 81580
Application: 2003-2008 Polaris Ranger 500
CAUTION signals a hazard that may cause minor to moderate injury, if
WARNING
INJURY HAZARD
2005-2008 Polaris Ranger 700
PAGE 1
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  • Page 1 INSTALLATION INSTRUCTIONS Polaris Ranger Plow Mounting Kit WARN Part Number: 81580 Application: 2003-2008 Polaris Ranger 500 2005-2008 Polaris Ranger 700 Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation and operating instructions and other information on labels and in this guide.
  • Page 2: Table Des Matières

    CAUTION Moving Parts Entanglement Hazard Failure to observe these instructions could lead to minor or moderate injury. Always take time to fully read and understand the installation and Operations Guide included with this product. Never operate this product if you are under 16 years of age. Never operate this product when under the influence of drugs, alcohol or medications.
  • Page 3: Parts List

    III. Parts List Reference Part Number Description 80807 Right side mounting bracket 80806 Left side mounting bracket 81996 Rear support bracket 81105 Flange, Plow mount 13454 8mm dia x 30mm long capscrew 1324 5/16” Flat Washer 22491 8mm Nylon Locknut 79924 10mm dia x 40mm Long Capscrew 29926...
  • Page 4: Installation

    IV. Installation Remove plastic guards on inside of fender on both sides of vehicle using a T25 Torx bit, as shown in Figure 1. T25 Torx Screws Figure 1 Remove (3) capscrews on bottom side of bumper using a 14mm socket, as shown in Figure 2. Rotate bumper forward for access to back side.
  • Page 5 Installation continued Attach rear support bracket behind left and right mount brackets using M10 x 1.5 x 25mm capscrews, flat washers and locknuts, as shown in Figure 4. Use a 17mm socket/wrench but do not tighten at this time. Figure 4 Later model year Rangers will have slots in the front of the bumper, as shown in Figure 5.
  • Page 6 Installation continued Earlier model year Rangers will not have slots in front of bumper. If this is the case, remove bumper from vehicle and place the rear support bracket on the back side of bumper in orientation shown in Figure 7.. Mark the center of the slots, remove support bracket and drill 7/16”...
  • Page 7: Operation

    V. Operation Attaching the plow to the vehicle Stage the plow assembly on level solid ground. See Plow operator guide “Installing the Plow” for more information on installing plow mount flange (A4). See Figure 9. SLOWLY drive the vehicle up to the plow assembly with the vehicle as square to the plow as possible.
  • Page 8 Connect the plow termination strap to top tube of bumper and connect the winch hook to the loop in the strap. See Figure 12. Turn the ignition switch to ON, and operate the winch to lift and lower the plow. The plow is now ready for operation.
  • Page 9: Tips/Troubleshooting

    VI. Tips/Troubleshooting • Avoid engaging or removing the plow from the vehicle on uneven, sloped, or soft ground. Doing so may misalign the plow mount and make it difficult for proper engagement and disengagement of the retaining pins • If you are having trouble getting an alignment puck into the plow mount, it may need some simple adjustment.
  • Page 10: Kit De Montage De Lame Pour Polaris Ranger

    INSTRUCTIONS D’INSTALLATION Kit de montage de lame pour Polaris Ranger Numéro de pièce WARN: 81580 Méthode d’application:2003-2008 Polaris Ranger 500 2005-2008 Polaris Ranger 700 Votre sécurité et celle des autres est très importante. Afin de vous permettre de prendre des décisions éclairées dans le domaine de la sécurité, nous vous avons fourni des instructions relatives à...
  • Page 11: Outils Requis

    MISE EN GARDE Danger de happement par des pièces mobiles Le non-respect des instructions peut entraîner des blessures mineures ou modérées. Prenez toujours le temps de bien lire et comprendre le manuel d’installation et d’utilisation inclus avec ce produit. Les personnes âgées de moins de 16 ans ne doivent jamais faire fonctionner ce produit. Ne faites jamais fonctionner ce produit sous l’effet de drogues, de l’alcool ou de médicaments.
  • Page 12: Liste Des Pieces

    III. Liste des pièces Référence No de pièce Qté Description Support de montage droit 80807 Support de montage gauche 80806 Support arrière 81996 Bride, kit de montage de lame 81105 Vis à tête, 8 mm de diam. x 30 mm de long 13454 Rondelle plate 5/16 po 1324...
  • Page 13: Installation

    IV. Installation Retirez les protections en plastique à l’intérieur de l’aile, des deux côtés du véhicule, au moyen d’un embout Torx T25, tel qu’illustré à la figure 1. Vis Torx T25 Retirez (3) vis à tête du bas du pare-chocs à Figure 1 l’aide d’une douille 14 mm, tel qu’illustré...
  • Page 14 Installation continued Fixez le support arrière derrière les supports de montage droit et gauche à l’aide de vis à tête M10 x 1,5 x 25 mm, rondelles plates et écrous de blocage, tel qu’illustré à la figure 4. Utilisez une clé à douille de 17 mm, mais ne serrez pas pour l’instant.
  • Page 15 Installation continued Les modèles Ranger plus anciens ne possèdent pas de fentes sur le devant du pare-chocs. Si c’est le cas, retirez le pare-chocs du véhicule et placez le support arrière sur l’arrière du pare- chocs, dans le sens indiqué à la figure 7. Marquez le centre des fentes, retirez le support et percez des trous de 7/16 po aux emplacements marqués.
  • Page 16: Fonctionnement

    V. Fonctionnement Fixation de la lame au véhicule Placez la lame sur un sol ferme horizontal. Pour plus d’informations sur l’installation de la bride de kit de montage de lame (A3), consultez la section « Installation de la lame » du manuel de l’utilisateur de la lame.
  • Page 17: Installation (Suite)

    Installation (suite) Connectez la bande de terminaison de lame au tube supérieur du pare-chocs et connectez le crochet du treuil à la boucle de la bande. Voir Figure 12. Mettez le contacteur d’allumage en position ON (marche), actionnez le treuil pour lever et abaisser la lame.
  • Page 18: Conseils Et Dépannage

    VI. Conseils et dépannage • Évitez d’engager la lame dans le véhicule ou de l’en retirer si le sol est inégal, en pente ou meuble. Cela pourrait affecter l’alignement du kit de montage de lame et empêcher que l’engagement ou le dégagement des chevilles de retenue se fasse correctement.

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