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LEVEL RAIL INSTRUCTIONS
1.
Determine the desired rail placement
and snap a line on the deck to ensure
all posts are aligned properly (Fig. 1).
Ensure sufficient mounting structure
exists in areas to receive posts. Install
blocking where necessary. Plumb the
posts, using the shims provided, and
secure all posts in place (Fig. 2).
NOTE: Post kits include leveling shims
and rail panel attachment hardware, post
mounting hardware sold separately.
Tip: Shims can be easily cut using a
wood chisel.
Tip: Post flanges are manufactured to
accept 3/8" diameter fasteners, be sure
to use the appropriate fasteners for your
installation. Check local building codes
for load requirements.
2.
Place rail panel across the opening and
adjust to ensure equal baluster spacing
at each end (Figs. 3 & 4). Mark each end
of the rail panel 1/4" from post face to
allow for bracket and/or weld clearance
(Fig. 5).
Before cutting the panel to size, protect
the rail surface from marring while
cutting. The RDI RAIL CUTTING JIG
(73018283) is available through your
Excalibur dealer.
(Fig. 1)
1
2
3
(Fig. 2)
Hold the tool firmly and place the sole
plate of your jig saw against the saw
guide portion of the tool (Fig. 6), cut
the excess material from the end of the
cutting tool.
The tool is now fitted to your saw for
consistent and repetitive use without
marring the rail finish. This tool will help
in effectively and accurately cutting any
similarly sized rail system. Snap the
cutting tool over the rail and cut at your
mark. Repeat for the remaining 3 ends
(Fig. 7).
(Fig. 3)
(Fig. 4)
4
5
(Fig. 5)
2
(Fig. 6)
(Fig. 7)
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