Cequent Towing Products 24809 Instructions D'installation

Vehicle
Bumper
frame
fascia
Gap for
spacer block
Hitch Shown In Proper Position
Equipment Required:
Fastener Kit: 24809F
Wrenches: 11/16", 3/4, 7/8
Drill Bits: None
Access slot, typical
both sides
Driver's side
frame
Qty. (3) Bolt-carriage, 7/16" -14 X 1-3/4" Gr 5
1
Qty. (1) Bolt-carriage, 1/2"-13 X 1-3/4" Gr5
2
3 Qty. (3) Block, 1/4" X 1" X 3" with square hole for 7/16" bolt.
Qty. (1) Block, 1/4" X 1" X 3" with square hole for 1/2" bolt.
4
5 Qty. (2) Block Spacer, 3/16" X 1-1/2" X 2"
1. Lower muffler by sliding the rear (2) muffler hanger studs out of rubber isolators that hold muffler up. It helps to spray a lubricant
such as WD-40 to help remove studs out of isolators.
2. Fish wire carriage bolts and blocks with bolt leaders supplied through large access slots in frame as shown in diagram above.
Make sure that the 1/2" bolt and 1/2" bolt block is used on the Driver's side forward hole.
3. Raise hitch into position, being careful not to push bolts back up into frame. Install 3/16" spacer blocks between hitch bracket
and vehicle frame both sides as shown.
4. Install conical washers and nuts as shown above. Again being sure to install 1/2" conical washer and 1/2" nut on 1/2" bolt on
driver's side forward.
5. Tighten all fasteners with torque wrench. - 1/2" Gr. 5 fastener to 75 lb.ft. (102N*M)
6. Reinstall muffler hangers.
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to
prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working
beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5
and SAE J684.
z 2008 Cequent Towing Products
Installation Instructions Installation Instructions
5 Door XE & XR, 3 Door XR
Note: Use Drawbar Kit
3594 in rise position only.
Passenger's side
frame
9
4
2
1
11
10
- 7/16" Gr. 5 fasteners to 50 lb.ft. (68N*M).
Saturn Astra
Do Not Exceed Lower of Towing Vehicle Manufacturer's Rating or
Hitch type
Weight Carrying
Ball Mount
Wiring Access Location:
PC1, PC2
7
6
8
3
NOTE: Install block
between hitch bracket
and frame as shown.
6
Qty. (3) Nut-hex, 7/16"
7
Qty. (1) Nut-hex, 1/2"
8
Qty. (3) Washer-conical, 7/16"
9 Qty. (1) Washer-conical, 1/2"
10
Qty. (2) Bolt leader, 7/16"
Sheet 1 of 3
Part Numbers:
24809, 60895, 77180
Max Gross
Trailer WT
2,000lb. (908 Kg)
1
10
5
Before tightening bolts slide hitch
towards Driver's side for more
clearance for muffler hanger.
11 Qty. (1)
24809N 2-20-08
Form: F205 Rev A 5-6-05
Max Tongue
WT
200lb. (91 Kg)
6
8
3
Bolt Leader, 1/2"
Rev. A