AUTO-HAK R08 Instructions De Montage

FITTING INSTRUCTION
9
M10x40
18
M10x40
M12x40
M10x40
29
M16x50
2
This towing hitch is designed to assembly in following cars:
FIAT DUCATO, PEUGEOT BOXER, CITROEN JUMPER, 2WD and
4WD, metal build-up, loading platform, produced since 05.1994 till
06.1999, catalogue number R08 and is prepared to tow trailers max total
weight 2000 kg and max vertical load 100 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
B
2 + Rear fog lights
3 31 Ground
4
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
5
A
B
18
M12x45
1
M12x45
7
From manufacturer
1. Fix handles (pos. 5 and 6) from equipment to chassis through holes A
using bolts M10x40mm (pos. 14). Use big washers (pos. 18).
2. Put to the chassis (over bearing spring) side brackets (pos. 3 and 4) and
fix it using bolts M10x40mm (pos. 14) through holes B. In arrear use
threaded, rectangular washers (pos. 9). Washers pos. 9 put into tunnels
of chassis.
3. Side brackets fix by bolts M10x40mm (pos. 14) with allready mounted
handles (pos. 5 and 6).
4. Between mounted side brackets put main bar of the towing hitch (pos.
1) and fix using bolts M12x40mm (pos. 12) and bolt M12x45mm (pos.
11). NOTE! On the right side fix yoke (pos. 7) too
- by upper holes for model 4WD
B
- by bottom holes for model 2WD
5. Fix towing hitch to chassis through fish-plate (pos. 8) using bolt
M14x60mm (pos. 10) from equipment as shown on the figure.
3
M10x40 6. Fix the socket plate (pos. 3) as shown on the drawing using bolt
M10x40mm (pos. 14) from the towing hitch accessories.
M10x40
7. Fix tow-ball (pos. 2) using bolts M16x50mm (pos. 13) from equipment.
8. Fix tight all bolts according to the torque shown in the table.
M14x60
9. Connect electric wires of 7-poles socket according to the instruction of
the car. (Recommend to make at authorized service station)
8
10. Complete paint layer damaged during installation.
M6 - 11 Nm
M12 - 87 Nm
After install the towing hitch you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
•
Indicators
•
Tow mirrors
After 1000km check all bolts and nuts. The ball of towing hitch must be always
kept clear and conserve with a grease.
The instruction of the assembly
Torque settings for nuts and bolts (8,8):
M8 - 25 Nm
M14 - 138 Nm
NOTE
M10 - 50 Nm
M16 - 210 Nm