Kolpin POLARIS RANGER 400 Instructions D'installation

Please read and understand these instructions completely before installation to avoid injury to yourself, damage to the vehicle or accessory.
Be certain to follow all specifications. For proper installation, two people are required
Dealer: These instructions contain important information for future reference and must be given to the customer at time of purchase or
upon completion of installation. Torque specifications must be followed when tightening bolts.
ITEM PART NAME
A Upper windshield
B Lower windshield
C Edge guard strip for lower shield
D Foam cushion for upper windshield
E (1 ¾" dia.)
Clamp set
(1 ¾" dia.)
F Clamp set
G Nuts & bolts
H Top pivot hinge of upper windshield
Slide arm and lower pivot of upper
I
windshield
1. Installation
a) To apply the edge guard (Item C) to the lower windshield (Item B), find a clean flat
area where you can lay down the windshield. Partially remove the protective film
on both sides and apply the edge guard using manual pressure to ensure good
adhesion to the windshield.
b) To apply the foam cushion (Item D) to the upper windshield (Item A), find a
clean flat area where you can lay down the windshield. Partially remove the
protective film and apply the self adhesive foam cushion using manual pressure to
ensure good adhesion to the windshield.
41 ½'' of self
adhesive foam
cushion
c) Attach clamps (Item E & F) to the roll cage of your vehicle as per drawings. The 2 lower
clamp sets will be used to attach the lower windshield and must be installed with the
threaded inserts facing the
front of the vehicle. The
remaining (2) clamp sets
will be used to attach the
upper windshield. Install
them by ensuring that the
threaded inserts are
aligned from right to left
of the roll cage. Do not
tighten at this stage; you
will need to make
adjustments later on.
2630 - Installation instructions for Polaris Ranger 400 full tilt windshield revision 01
INSTALLATION INSTRUCTIONS
POLARIS RANGER 400 FULL TILT WINDSHIELD
PART # 2630
Parts List
(parts available with kit only and not available separately)
CNC windshield cut-out made of ¼" thick GE MR10 polycarbonate
CNC windshield cut-out made of ¼" thick GE MR10 polycarbonate
Includes : 54" edge guard strip [end user to cut to exact length : 41 ½" for lower shield top lip
Included : 42" of 1" x 1/8" self adhesive foam cushion [end user to cut to exact length]
Includes : 8 socket cap screws M6 x 20, 10 locknuts M6, 18 button head screws M6 x 18, 16 internal lock
washers M6, 16 plastic shoulder washers M6, 4 button head screws M6 x 45 & 2 'T' knobs M6 x 35
Includes : 2 x upper pivots & 4 x upper pivot cylinder adaptors
Includes : 2 x slide arms 3 positions & 2 x lower pivot mounts
Threaded
inserts aligned
from right to left
of the roll cage
Threaded inserts
facing front of
vehicle
DESCRIPTION
and 11" for lower shield dash contour]
Includes : 3 x male clamp parts and 3 x female clamp parts
Includes : 2 x male clamp parts and 2 x female clamp parts
Dash contour 11"
edge guard strip
Female
clamp
parts
Locknuts
M6
Top lip 41 ½" edge
WWW.KOLPIN.COM
QTY
1
1
1
1
2
1
1
1
1
guard strip
Male
clamp
parts
Socket
cap
screws
M6 x 20
1