Miller Spoolmatic 15A Manuel Du Propriétaire
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Miller Spoolmatic 15A Manuel Du Propriétaire

Miller Spoolmatic 15A Manuel Du Propriétaire

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OM-1213
137 531AB
2007−01
Processes
MIG (GMAW) Welding
Description
Feeder Gun
Spoolmatic 15A
R
And 30A
File: MIG (GMAW)
Visit our website at
www.MillerWelds.com

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  • Page 1 OM-1213 137 531AB 2007−01 Processes MIG (GMAW) Welding Description Feeder Gun Spoolmatic 15A And 30A File: MIG (GMAW) Visit our website at www.MillerWelds.com...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Des Matières

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.
  • Page 4 European Community (CE) Products NOTE This information is provided for units with CE certification (see rating label on unit). Manufacturer: European Contact: Miller Electric Mg. Co. Mr. Danilo Fedolfi, 1635 W. Spencer St. Managing Director Appleton, WI 54914 USA ITW Welding Products Italy S.r.l.

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
  • Page 6 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    D Read Owner’s Manual before using or servic- support unit. ing unit. D If using lift forks to move unit, be sure forks are D Use only genuine Miller/Hobart replacement long enough to extend beyond opposite side of parts. unit.

  • Page 8: Principal Safety Standards

    1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com). ternational.org). Practice For Occupational And Educational Eye And Face Protection, Recommended Safe Practices for the Preparation for Welding and Cut- ANSI Standard Z87.1, from American National Standards Institute, 11 ting of Containers and Piping, American Welding Society Standard...

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven- tuels sont représentés par les symboles graphiques joints.
  • Page 10 LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Utiliser un équipement de levage de capacité D Utiliser uniquement des pièces de rechange suffisante pour lever l’appareil. Miller/Hobart. D En utilisant des fourches de levage pour déplacer l’unité, s’assu- rer que les fourches sont suffisamment longues pour dépasser du côté...

  • Page 12: Principales Normes De Sécurité

    2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à Toronto 416-747-4044, site Internet ternet : www.global.ihs.com). www.csa-international.org).

  • Page 13: Section 3 − Definitions

    Section 5-1. = 30V = 1A IP 23 = 100V = 200A X 100% MILLER ELECTRIC MFG. CO., APPLETON, WI USA S-180 481 S-180 481 3-2. Symbols And Definitions NOTE Some symbols are found only on CE products. Primary Voltage...

  • Page 14: Section 4 − Installation

    SECTION 4 − INSTALLATION 4-1. Specifications Approximate Weld Wire Diameter Cooling Maximum Overall Wire Feed Circuit IP Rating Weight Range Method Spool Size Dimensions Range Rating 2.9 lb (1.3 kg) Gun .025 Thru 1/16 in 100 Volts, Length: 15-3/8 in Only (0.6 Thru 1.6 mm) 200 Amperes,...

  • Page 15: Installing Wire Spool And Threading Welding Wire

    4-3. Installing Wire Spool And Threading Welding Wire Top Cover Canister Canister Cover Thumbscrew (Canister Cover) Loosen thumbscrew and remove cover. Wire Spool Loosen wire from spool, cut off bent wire, and pull 6 in (150 mm) of wire off spool. Pressure Roll Assembly Lift arm and open pressure roll assembly.

  • Page 16: Connecting To 24 Volt Weld Control

    4-5. Connecting To 24 Volt Weld Control Gas Hose Connect fitting to regulator/flowme- ter (see Section 4-7). 24 Volt Weld Control Trigger Control Cord Insert plug into receptacle, and tighten threaded collar. Weld Cable Connect to positive (+) weld output terminal on welding power source according to its Owner’s Manual.

  • Page 17: Installing Gas Supply

    4-7. Installing Gas Supply Obtain gas cylinder and chain to running gear, wall, or other station- ary support so cylinder cannot fall and break off valve. Cylinder Valve Remove cap, stand to side of valve, and open valve slightly. Gas flow blows dust and dirt from valve.

  • Page 18: Adjusting Drive Roll And Spool Brake Pressure

    4-8. Adjusting Drive Roll And Spool Brake Pressure Top Cover Canister Cover Thumbscrew Loosen thumbscrew and remove cover. Spool Cut welding wire off at contact tip. Retract wire onto spool and secure. Spool Brake Thumbnut Grasp spool in one hand and turn while adjusting spool brake thumb- nut.

  • Page 19: Section 5 − Operation

    SECTION 5 − OPERATION 5-1. Controls Trigger Press trigger to energize welding power source contactor (if applica- ble), start shielding gas flow, and begin wire feed. For shielding gas preflow and post- flow, lightly press trigger before and after welding. Wire Speed Control Use control to adjust wire feed speed.

  • Page 20: Section 6 − Maintenance & Troubleshooting

    SECTION 6 − MAINTENANCE & TROUBLESHOOTING 6-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Clean Replace Replace Damaged Or Damage Tighten Unreadable Gas Hose Weld Labels Terminals Repair Or Replace Cracked Cables And Cords 6 Months Blow Out Or...

  • Page 21: Replacing Head Tube Liner

    6-3. Replacing Head Tube Liner The standard head tube liner will accommodate wire diameters from .030-1/16 wire size. Cover Screw Clamp Loosen clamp screws and remove clamp. Head Tube Remove head tube from gun. Liner Pull liner out of head tube. Insert liner into head tube and reinstall head tube onto gun.

  • Page 22: Gun Drive Assembly Maintenance

    6-4. Gun Drive Assembly Maintenance Retract wire onto spool. Setscrew Current Pick-Up Tab This tab helps prevent burnback caused by welding arcs inside the contact tip. This tab may be re- moved to provide an insulated drive roll. (If tab is removed, a smaller di- ameter contact tip is recom- mended.

  • Page 23: Replacing Canister Inlet Guide

    6-5. Replacing Canister Inlet Guide Top Cover Pressure Roll Assembly Cut off welding wire where it enters pressure roll assembly area. Nozzle Pull wire out nozzle. Thumbscrew Canister Cover Loosen thumbscrew and remove cover. Wire Spool Spool Brake Thumbnut Loosen thumbnut, retract wire onto spool, secure, and remove spool.

  • Page 24: Replacing Diffuser

    6-7. Replacing Diffuser Turn Off welding power source. Nozzle FasTip To remove, see Section 6-2. Diffuser Remove diffuser and replace. Tools Needed: 3/8 in Ref. 803 348-G 6-8. Troubleshooting Trouble Remedy No weld output; gun/feeder does not Secure weld control plug in 115 volts ac receptacle (see weld control Owner’s Manual). work.

  • Page 25: Section 7 − Electrical Diagram

    SECTION 7 − ELECTRICAL DIAGRAM 195 712-B Figure 7-1. Circuit Diagram For Gun/Feeder OM-1213 Page 21...

  • Page 26: Section 8 − Parts List

    SECTION 8 − PARTS LIST Hardware is common and not available unless listed. Figure 8-1. Complete Assembly Ref. 803 348-G OM-1213 Page 22...
  • Page 27 Quantity Item Dia. Part Model Mkgs. Description Figure 8-1. Complete Assembly ....214 745 Cover (Included With Item 13) .......
  • Page 28 Item Dia. Part Mkgs. Description Quantity Figure 8-1. Complete Assembly (Continued) ....132 527 Canister, Spool ..........

  • Page 29: Section 9 − Parts List Including Consumables

    SECTION 9 − PARTS LIST INCLUDING CONSUMABLES Item Number .030−1/16” WIRE STANDARD INSULATOR .030−1/16” WIRE .035−1/16” WIRE (231 512) COLLARED XR-A Spoolmatic .030−1/16” WIRE INSULATOR Barrel Assy 6.0” STRAIGHT (#232 284) (227 749) (#221 087) (231 511) TAPERED INSULATOR Ref. 803 909-A / 803 932 / 803 933 / 803 934 Figure 9-1.
  • Page 30 Item Part Description Quantity Figure 9-1. Consumables Flowchart Table 9-1. Nozzles ♦176238 ... . Nozzle, Spot Flat (Requires Diffuser 209099, Used With Any Heavy Duty FasTipt Contact Tip) ........♦176240 .
  • Page 31 Item Part Description Quantity Figure 9-1. Consumables Flowchart (Continued) Table 9-5. Value Multi−Turn Contact Tips* ♦071 825 ... .030 in (0.9 mm) ........... . .
  • Page 32 Notes...
  • Page 33 Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! since 1930! 1-800-332-9448 www.welding.org...
  • Page 34 Notes...
  • Page 35 Effective January 1, 2007 (Equipment with a serial number preface of “LH” or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other Warranty Questions? guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditions...

  • Page 36: For Service

    Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © PRINTED IN USA 2007 Miller Electric Mfg. Co. 2007−01...

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