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Red-D-Arc Welderentals EXTREME 360 Mode D'emploi

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OM-229 409S
2014−01
Processes
Multiprocess Welding
Description
Arc Welding Power Source
EXTREME 360
CC/CV Auto-Line

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  • Page 1 OM-229 409S 2014−01 Processes Multiprocess Welding Description Arc Welding Power Source EXTREME 360 CC/CV Auto-Line...

  • Page 3: Table Des Matières

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2013−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 8: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2013−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 10 D Ne pas raccorder plus d’une électrode ou plus d’un câble de D Avoir recours à des écrans protecteurs ou à des rideaux pour masse à une même borne de sortie de soudage. Débrancher le protéger les autres contre les rayonnements les éblouissements câble pour le procédé...

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    DES PIECES DE METAL ou DES LES BOUTEILLES peuvent exploser si elles sont endommagées. SALETES peuvent provoquer des blessures dans les yeux. Les bouteilles de gaz comprimé contiennent du gaz sous haute pression. Si une bouteille est D Le soudage, l’écaillement, le passage de la endommagée, elle peut exploser.
  • Page 12 LES CHARGES ÉLECTROSTATI- RAYONNEMENT HAUTE QUES peuvent endommager les cir- FRÉQUENCE (H.F.) risque cuits imprimés. provoquer des interférences. D Établir la connexion avec la barrette de terre D Le rayonnement haute fréquence (H.F.) peut avant de manipuler des cartes ou des pièces. provoquer des interférences avec les équi- D Utiliser des pochettes et des boîtes antista- pements de radio−navigation et de com-...

  • Page 13: Proposition Californienne 65 Avertissements

    2-4. Proposition californienne 65 Avertissements Les équipements de soudage et de coupage produisent des Ce produit contient des produits chimiques, notamment du fumées et des gaz qui contiennent des produits chimiques plomb, dont l’État de Californie reconnaît qu’ils provoquent dont l’État de Californie reconnaît qu’ils provoquent des mal- des cancers, des malformations congénitales ou d’autres formations congénitales et, dans certains cas, des cancers.
  • Page 14 OM-229 409 Page 10...

  • Page 15: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Manufacturer’s Warning Label Definitions Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 3-2. Miscellaneous Symbols And Definitions Remote Output Amperage Voltage Shielded Metal Arc Gas Metal Arc Welding (SMAW) Welding (GMAW) Lift-Arc Operation Gas Tungsten Arc...

  • Page 16: Section 4 − Specifications

    SECTION 4 − SPECIFICATIONS 4-1. Serial Number And Rating Label Location The serial number and rating information for this product is located on the rear panel. Use rating label to determine input power requirements and/or rated output. For future reference, write serial number in space provided on back cover of this manual. 4-2.

  • Page 17: Volt-Ampere Curves

    4-4. Volt-Ampere Curves Volt-ampere curves show minimum A. CC Mode and maximum voltage and amper- age output capabilities of welding power source. Curves of other set- tings fall between curves shown. SMAW GTAW SMAW GTAW CONTROL 100% AMPERAGE B. CV Mode 5 00 AMPERAGE 217 836-A / 217 837-B...

  • Page 18: Section 5 − Installation

    SECTION 5 − INSTALLATION 5-1. Selecting a Location 24 in. (610 mm) Dimensions And Weight 80 lb (36.3 kg) 17 in. (432 mm) 12-1/2 in. (318 mm) Lifting Handles Movement Use handles to lift unit. Hand Cart Use cart or similar device to move Do not move or operate unit unit.

  • Page 19: Weld Output Receptacles And Selecting Cable Sizes

    5-2. Weld Output Receptacles And Selecting Cable Sizes NOTICE − The Total Cable Length in Weld Circuit (see table below) is the combined length of both weld cables. For example, if the power source is 100 ft (30 m) from the workpiece, the total cable length in the weld circuit is 200 ft (2 cables x 100 ft). Use the 200 ft (60 m) column to determine cable size.

  • Page 20: Remote 14 Receptacle Information

    5-3. Remote 14 Receptacle Information Socket* Socket Information 24 volts AC. Protected by supplementary protect- 24 VOLTS AC or CB2. Contact closure to A completes 24 volts AC contactor control circuit. 115 volts AC. Protected by supplementary pro- C L N 115 VOLTS AC tector CB1.

  • Page 21: Optional Gas Valve Operation And Shielding Gas Connection

    5-5. Optional Gas Valve Operation And Shielding Gas Connection Obtain gas cylinder and chain to running gear, wall, or other station- ary support so cylinder cannot fall and break off valve. Cylinder Regulator/Flowmeter Install so face is vertical. Gas Hose Connection GAS IN Fitting has 5/8-18...

  • Page 22: Electrical Service Guide

    5-6. Electrical Service Guide Elec Serv 2014−01 NOTICE − INCORRECT INPUT POWER can damage this welding power source. Phase to ground voltage shall not exceed +10% of rated input voltage. NOTICE − Actual input voltage should not be 10% less than minimum and/or 10% more than maximum input voltages listed in table. If actual input voltage is outside this range, output may not be be available.
  • Page 23 Notes OM-229 409 Page 19...

  • Page 24: Connecting 1-Phase Input Power

    5-7. Connecting 1-Phase Input Power =GND/PE Earth Ground Tools Needed: input1 2012−05 − Ref. 803 766-C OM-229 409 Page 20...
  • Page 25 5-7. Connecting 1-Phase Input Power (Continued) nected to any input power between 208 and Disconnect Device (switch shown in the Installation must meet all National and 575 VAC without removing cover to relink the OFF position) Local Codes − have only qualified per- power source.

  • Page 26: Connecting 3-Phase Input Power

    5-8. Connecting 3-Phase Input Power = GND/PE Earth Ground Tools Needed: input2 2012−05 − Ref. 803 766-C OM-229 409 Page 22...
  • Page 27 5-8. Connecting 3-Phase Input Power (Continued) voltage available at site. This unit can be con- Input Conductors (L1, L2 And L3) Installation must meet all National and nected to any input power between 208 and Local Codes − have only qualified per- Disconnect Device Line Terminals 575 VAC without removing cover to relink the sons make this installation.

  • Page 28: Section 6 − Operation

    SECTION 6 − OPERATION 6-1. Front Panel Controls Power Switch sults, place Arc Control in the maximum posi- When set towards maximum, short-circuit tion. amperage is increased at low arc voltage to The fan motor is thermostatically assist with arc starts as well as reduce stick- Remote 14 Receptacle controlled and only runs when cooling is ing while welding.

  • Page 29: Meter Functions

    6-2. Meter Functions The meters display the actual weld output values for approximately three seconds after the arc is broken. Mode Meter Reading At Idle Meter Reading While Welding Scratch 71.7 10.3 Start TIG Actual Volts (OCV) Preset Amps Actual Volts Actual Amps 14.1 10.3...

  • Page 30: Lift-Arc Tig Procedure

    6-4. Lift-Arc TIG Procedure With Process Switch in the Lift-Arc TIG position, start an arc as follows: TIG Electrode Workpiece Touch tungsten electrode to work- piece at weld start point, hold electrode to workpiece for 1-2 seconds, and slowly lift electrode. An arc will form when electrode is lifted.

  • Page 31: Section 7 − Maintenance & Troubleshooting

    SECTION 7 − MAINTENANCE & TROUBLESHOOTING 7-1. Routine Maintenance Disconnect power Maintain more often during before maintaining. severe conditions. n = Check Z = Change ~ = Clean l = Replace Replace Damaged Replace Cracked Torch Body Unreadable n Z l Labels Repair Or Replace...

  • Page 32: Voltmeter/Ammeter Help Displays

    7-3. Voltmeter/Ammeter Help Displays All directions are in reference to the front of the unit. All circuitry referred to is located inside the unit. Help 1 Display HE.L P−1 Indicates a malfunction in the prima- ry power circuit. If this display is shown, contact a Factory Authorized Service Agent.

  • Page 33: Troubleshooting

    7-4. Troubleshooting Trouble Remedy No weld output; unit completely inop- Place line disconnect switch in On position (see Sections 5-7 and 5-8). erative. Check and replace line fuse(s), if necessary, or reset circuit breaker (see Sections 5-7 and 5-8). Check for proper input power connections (see Sections 5-7 and 5-8). No weld output;...

  • Page 34: Section 8 − Electrical Diagram

    SECTION 8 − ELECTRICAL DIAGRAM Figure 8-1. Circuit Diagram OM-229 409 Page 30...
  • Page 35 256 230-A OM-229 409 Page 31...

  • Page 36: Section 9 − Parts List

    SECTION 9 − PARTS LIST 803 690-L Figure 9-1. Parts Assembly OM-229 409 Page 32...
  • Page 37 Item Dia. Part Mkgs. Description Quantity Figure 9-1. Parts Assembly ....229 541 Wrapper (Includes Insulators and Safety Labels) ....
  • Page 38 Item Dia. Part Mkgs. Description Quantity Figure 9-1. Parts Assembly (Continued) ....234 126 Nut, Conduit 1.000 Npt Knurled ........
  • Page 39 Item Dia. Part Mkgs. Description Quantity Figure 9-1. Parts Assembly (Continued) ..... 185 717 ..Nut, M20-1.5 1.00Hex .19H Brs Locking .
  • Page 40 Notes Start Your Professional Over 80,000 trained 400 Trade Square East, Troy, Ohio 45373 Welding Career Now! since 1930! 1-800-332-9448 www.welding.org...
  • Page 41 Notes SOCKET/WRENCH SELECTION TABLE SOCKET/WRENCH SELECTION TABLE (U.S. STANDARD) (METRIC) Specifications Socket or Wrench Size Specifications Socket or Wrench Size U.S. Bolt Decimal Bolt Bolt Decimal Bolt Diameter Equivalent Diameter Equivalent 1/4 in .250 in 3/8 in 7/16 in 6 mm .2362 in 10 mm 10 mm...
  • Page 42 Notes MATERIAL THICKNESS GAUGE...

  • Page 43: Warranty

    Warranty Effective January 1, 2014 (Equipment with a serial number preface of ME or newer) This limited warranty supersedes all previous manufacturers Bernard Guns (No Labor) warranties and is exclusive with no other guarantees or Tregaskiss Guns (No Labor) warranties expressed or implied. 90 Days —...
  • Page 44 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Contact the Delivering Carrier for: File a claim for loss or damage during shipment.

Table des Matières