Miller AA-40GB W/OCP LEFT W/CE Mode D'emploi
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Miller AA-40GB W/OCP LEFT W/CE Mode D'emploi

Miller AA-40GB W/OCP LEFT W/CE Mode D'emploi

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www.MillerWelds.com/ams
AA40GB w/OCP (Left) And
AA40GB w/OCP (Right)
OM-242671L
Processes
Automatic Welding
Description
Wire Feeder
CE
File: Advanced Manufacturing Systems
2016−07

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  • Page 1 OM-242671L 2016−07 Processes Automatic Welding Description Wire Feeder AA40GB w/OCP (Left) And AA40GB w/OCP (Right) File: Advanced Manufacturing Systems Visit our website at www.MillerWelds.com/ams...
  • Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.

  • Page 3: Table Des Matières

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1.
  • Page 4 DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).

  • Page 5: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions.
  • Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.

  • Page 7: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 8: California Proposition 65 Warnings

    1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer.

  • Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2015−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1.
  • Page 10 chauffement ou un incendie. Avant de commencer le soudage, vérifier LES PIÈCES CHAUDES peuvent et s’assurer que l’endroit ne présente pas de danger. provoquer des brûlures. D Déplacer toutes les substances inflammables à une distance de D Ne pas toucher à mains nues les parties chaudes. 10,7 m de l’arc de soudage.

  • Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    D Tenir les bouteilles éloignées des circuits de soudage ou autres LE BRUIT peut endommager l’ouïe. circuits électriques. D Ne jamais placer une torche de soudage sur une bouteille à gaz. Le bruit des processus et des équipements peut affecter l’ouïe. D Une électrode de soudage ne doit jamais entrer en contact avec D Porter des protections approuvées pour les une bouteille.

  • Page 12: Proposition Californienne 65 Avertissements

    RAYONNEMENT HAUTE LE SOUDAGE À L’ARC risque de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D L’énergie électromagnétique risque D Le rayonnement haute fréquence (H.F.) peut provoquer des interférences pour l’équipement provoquer des interférences avec les équi- électronique sensible tel que les ordinateurs et l’équipement commandé...

  • Page 13: Section 3 − Definitions

    SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility.

  • Page 14: Section 4 − Specifications

    SECTION 4 − SPECIFICATIONS 4-1. Unit Specifications Weight Wire Feed Wire Diameter Type Of Input Model Input Power Cord Speed Range Range Power Ship 50 To 1400 ipm .023 To 1/8 in. 16-1/2 lb 17-1/2 lb AA40GB 40 VDC, 10 A 2 ft (0.6 m) (1.3 To 35.6 mpm) (0.6 To 1.3/1.4 mm)

  • Page 15: Overall Dimensions And Mounting Hole Layout

    4-3. Overall Dimensions And Mounting Hole Layout Inches Millimeters Inches Millimeters 9-3/4 3-1/4 11-1/2 3-1/2 7-5/8 3/8 Dia. 9.5 Dia. 4 Holes 4 Holes Inches Millimeters 3-1/2 3-1/4 5-1/2 1-1/2 25/64 Dia. 9.9 Dia. 2 Holes 2 Holes 3/8 Dia. 9.5 Dia.

  • Page 16: Section 5 − Installation

    SECTION 5 − INSTALLATION 5-1. Typical Equipment Location Welding Power Source Weld Control Wire Drive Assembly Gas Cylinder Spool Support Automatic Welding Gun Side Beam ST-131 138-A 5-2. Installing Wire Guides And Drive Rolls When changing wire size or type, check drive roll and guide size (see Table 8-1).

  • Page 17: Motor Mounting And Gun, Weld Cable, And Gas Connections

    5-3. Motor Mounting And Gun, Weld Cable, And Gas Connections Drive motor must be isolated from weld potential. Insulator Plate When mounting motor, place factory-supplied insulator plate under motor mounting bracket to provide isolation. Customer Supplied Gas Hose Shielding Gas Valve Fitting Requires hose fitting with 5/8-18 right-hand threads.

  • Page 18: Installing Welding Gun

    5-4. Installing Welding Gun Gun Locking Tab Power Clamp Knob Gun Connection End Power Pin Groove Installing gun with Accu-Mate connection Loosen power clamp knob to allow power pin of gun to clear the gun locking tab. Push power pin into power clamp as far as possible to align the groove in the power pin of the gun with the gun locking tab.

  • Page 19: Plug Connections

    5-5. Plug Connections Weld Control Motor Control Cord (Not Supplied) Cord is available in 20 ft (6.1 m), 30 ft (9.1 m) or 50 ft (15.2 m) lengths. Motor/Drive Assembly To make connections, align key- way, insert plug, and tighten threaded collar.

  • Page 20: Threading And Feeding Welding Wire

    5-6. Threading And Feeding Welding Wire Tools Needed: Hold wire tightly to keep it from unraveling. Welding Power Source PURGE POWER 6 in. (150 mm) Turn on power at welding power source. Pull and hold wire; cut off end. Pressure Pressure Adjust Adjust...

  • Page 21: Section 6 − Maintenance And Troubleshooting

    SECTION 6 − MAINTENANCE AND TROUBLESHOOTING 6-1. Routine Maintenance Disconnect power Maintain more often before maintaining. during severe conditions. Reference n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent 3 Months l Unreadable Labels ~ Weld Terminals...

  • Page 22: Troubleshooting

    6-3. Troubleshooting Disconnect power before troubleshooting Trouble Remedy Electrode wire feeding stops or feeds er- Readjust hub tension and drive roll pressure. ratically during welding. Change to correct size drive roll. Clean or replace dirty or worn drive roll. Incorrect size or worn wire guides. Replace contact tip or liner.
  • Page 23 223 888-B Figure 7-2. Circuit Diagram For AA-40GR/Gas Box (Right Hand) OM-242671 Page 19...

  • Page 24: Section 8 − Parts List

    SECTION 8 − PARTS LIST See Table 8-1 Drive Roll & Wire Guide Kits Hardware is common and not available unless listed. 804 105-K Figure 8-1. Drive Assembly, Wire Item Dia. Part Description Quantity Mkgs. Figure 8-1. Drive Assembly, Wire .
  • Page 25 Item Dia. Part Description Quantity Mkgs. Figure 8-1. Drive Assembly, Wire (Continued) ....261289 {Encoder Assy, Quad 500 CPR 5 VDC Shaftless w/Plug ... . .
  • Page 26 Table 8-1. Drive Roll And Wire Guide Kits OM-242671 Page 22...
  • Page 27 Effective January 1, 2016 (Equipment with a serial number preface of MG or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...

  • Page 28: For Service

    Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2016 Miller Electric Mfg. Co. 2016−01...

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