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• DO NOT attempt to charge the battery pack with any chargers other than the ones in
this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging D
rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage
to electric plug and cord.
• Make sure that cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension
cord could result in risk of fire, electric shock, or electrocution.
• When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is
16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. When using more than one extension to make up
the total length, be sure each individual extension contains at least the minimum wire size. The
following table shows the correct size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the
cord.
Minimum Gauge for Extension Cord Sets
Volts
Ampere Rating
120V
240V
More
Not More
Than
Than
0
6
6
10
10
12
12
16
• Do not place any object on top of charger or place the charger on a soft surface that
might block the ventilation slots and result in excessive internal heat. Place the charger
in a position away from any heat source. The charger is ventilated through slots in the top and
the bottom of the housing.
• Do not operate charger with damaged cord or plug.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way. Take it to an authorized service center.
• Do not disassemble charger; take it to an authorized service center when service or
repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect two chargers together.
• The charger is designed to operate on standard 120 volt household electrical power.
Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.
Chargers
Be sure to read all safety instructions before using your charger. Consult the chart at the end of this
manual for compatibility of chargers and battery packs.
Charging Procedure
DANGER: Electrocution hazard. 120 volts are present at charging terminals. Do not probe with
conductive objects. Electric shock or electrocution may result.
1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack into the charger making sure the pack is fully seated in charger. The red
(charging) light will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining on continuously. The pack
is fully charged and may be used at this time or left in the charger.
Indicator Light Operation
DCB101, DC9310
PACK CHARGING
PACK CHARGED
HOT/COLD DELAY
x
PROBLEM PACK OR CHARGER
PROBLEM POWERLINE
DCB107, DCB112
PACK CHARGING
PACK CHARGED
HOT/COLD DELAY
Charge Indicators
This charger is designed to detect certain problems that can arise. Problems are indicated by the red
light flashing at a fast rate. If this occurs, re-insert the battery pack into the charger. If the problem
persists, try a different battery pack to determine if the charger is working properly. If the new pack
charges correctly, then the original pack is defective and should be returned to a service center or
other collection site for recycling. If the new battery pack elicits the same trouble indication as the
original, have the charger and the battery pack tested at an authorized service center.
HOT/COLD DELAY
DCB101, DC9310
This charger has a hot/cold delay feature: when the charger detects a battery that is hot, it
automatically starts a delay, suspending charging until the battery has cooled. After the battery
has cooled, the charger automatically switches to the pack charging mode. This feature ensures
maximum battery life. The red light flashes long, then short while in the hot/cold delay mode.
DCB107, DCB112
The DCB107 and DCB112 chargers have a hot/cold delay feature. When the charger detects a
battery that is hot, it automatically delays charging until the battery has cooled. When the charger
detects a battery that is cold, it automatically delays charging until the battery has warmed.
The red light will continue to blink, but a yellow indicator light will be illuminated during this operation.
Once the battery has cooled, the yellow light will turn off and the charger will resume the charging
procedure.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing Pack
Charged.
WEAK BATTERY PACKS: Weak batteries will continue to function but should not be expected to
perform as much work.
FAULTY BATTERY PACKS: This charger will not charge a faulty battery pack. The charger will
indicate faulty battery pack by refusing to light or by displaying problem pack or charger.
NOTE: This could also mean a problem with a charger.
PROBLEM POWER LINE (DCB101, DC9310)
Some chargers have a Problem Power Line indicator. When the charger is used with some portable
power sources such as generators or sources that convert DC to AC, the charger may temporarily
suspend operation, flashing the red light with two fast blinks followed by a pause. This indicates the
power source is out of limits.
Wall Mounting
DCB107, DCB112
These chargers are designed to be wall mountable or to sit upright on a table or work surface.
If wall mounting, locate the charger within reach of an electrical outlet. Mount the charger securely
using drywall screws at least 1" (25.4 mm) long, screwed into wood to an optimal depth leaving
approximately 7/32" (5.5 mm) of the screw exposed.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air
temperature is between 65°F and 75°F (18° – 24°C). DO NOT charge the battery pack in an
air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will
prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal
condition, and does not indicate a problem. To facilitate the cooling of the battery pack after
use, avoid placing the charger or battery pack in a warm environment such as in a metal shed
or an uninsulated trailer.
3. LITHIUM ION ONLY: A cold battery pack will charge at about half the rate of a warm battery
pack. The battery pack will charge at that slower rate throughout the entire charging cycle and
will not return to maximum charge rate even if the battery pack warms.
4. If the battery pack does not charge properly:
a. Check operation of the receptacle by plugging in a lamp or other appliance;
b. Check to see if the receptacle is connected to a light switch which turns the power off when
you turn out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is
approximately 65°F – 75°F (18° – 24°C);
d. If charging problems persist, take the tool, battery pack and charger to your local service
center.
5. The battery pack should be recharged when it fails to produce sufficient power on jobs which
were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the
charging procedure. You may also charge a partially used pack whenever you desire with no
adverse effect on the battery pack.
6. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips,
steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger
cavities. Always unplug the charger from the power supply when there is no battery pack in the
cavity. Unplug the charger before attempting to clean it.
7. Do not freeze or immerse the charger in water or any other liquid.
WARNING: Shock hazard. Don't allow any liquid to get inside the charger. Electric shock may
result.
WARNING: Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to
enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing
of the battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat
or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place
out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will
need to be recharged before use.
Total Length of Cord in Feet (meters)
25 (7.6)
50 (15.2)
100 (30.5)
50 (15.2)
100 (30.5)
200 (61.0)
AWG
18
16
16
18
16
14
16
16
14
14
12
Not Recommended
FIG. 1
WALT
E
DCL061
G
SAVE THESE INSTRUCTIONS FOR FUTURE USE
150 (45.7)
COMPONENTS (FIG. 1)
300 (91.4)
A. On/Off knob
B. Handle
C. Battery port
14
D. AC outlet, unswitched (DCL061 only)
12
OPERATION
12
Installing and Removing the Battery Pack
NOTE: For best results, make sure your battery pack is fully charged.
To install the battery pack into the worklight, insert battery pack into battery port (C). Make
sure the battery pack is fully seated.
To remove the battery pack from the worklight, press and hold the battery release button(s)
on the battery pack and remove. To charge the pack, insert it into your D
chargers are designed for specific batteries. Consult the chart at the end of this manual for
compatibility of chargers and battery packs.
FUEL GAUGE BATTERY PACKS (FIG. 1)
Some D
WALT battery packs include a fuel gauge which consists of three green LED lights that
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indicate the level of charge remaining in the battery pack.
To actuate the fuel gauge, press and hold the fuel gauge button (G). A combination of the three
green LED lights will illuminate designating the level of charge left. When the level of charge in the
battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be
recharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not
indicate tool functionality and is subject to variation based on product components, temperature
and end-user application.
For more information regarding fuel gauge battery packs, please call 1-800-4-D
(1-800-433-9258) or visit our website www.dewalt.com.
AC Operation and Using the AC Outlet (Fig. 1)
DCL061 ONLY
1. Place the worklight on a stable, level surface, resting on its rubber feet.
2. Plug the receptacle end of an extension cord into the worklight's power cord plug (E), then plug
the extension cord into any AC outlet. The worklight will then be powered by the AC power. The
AC outlet (D) is now active and can be used.
DANGER: Risk of Electric Shock. When plugging a grounded tool or other grounded device
into the worklight's AC outlet, the worklight must be properly grounded. Refer to Grounding
Instructions. Maximum capacity of the AC outlet is 10 amps. Do not attempt to plug any tool or
device into the AC outlet that exceeds the 10 amp capacity.
WARNING: The outlet (D) is live whenever the worklight is plugged in. The outlet is not switched
on or off by the worklight switch.
NOTE: The AC outlet is only active during AC use. The DCL061 does not charge batteries.
Battery Operation
1. Place the worklight on a stable, level surface resting on its rubber feet.
2. Insert the battery pack into the battery port (C). Refer to Installing and Removing the
Battery Pack.
Usage (Fig. 1)
1. Place the worklight on a stable, level surface resting on its rubber feet and position it as desired.
2. With one hand securely holding the handle (B), use the other hand to rotate the On/Off knob (A)
to turn the worklight on. Then continue to turn the knob to angle the light to the desired position.
The pivoting head (F) rotates between 0° and 90°
3. When finished using the worklight, align the On/Off knob notches to turn the worklight off.
WARNING: Burn hazard. Pivoting head becomes hot during use. Do not touch pivoting head
when worklight is on or immediately after use.
WARNING: When the battery pack has completely discharged, the unit will immediately shut
down. The worklight WILL NOT dim when battery pack is approaching full discharge. To reduce
the risk of injury, always have a back-up battery or secondary lighting available if the situation
warrants it.
Carrying the Workight (Fig. 1)
When carrying the worklight with a battery installed, use one hand on the handle and one hand on
the back of the unit, with the rubber feet pointing down toward the floor.
MAINTENANCE
Do not attempt to repair the worklight. To assure product safety and reliability, repairs, maintenance,
and adjustments should be performed by authorized D
Cleaning
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts
of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse
any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and
grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush.
Do not use water or any cleaning solutions.
Accessories
WARNING: Since accessories, other than those offered by D
this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury,
only D
WALT recommended accessories should be used with this product.
E
Recommended accessories for use with your tool are available at extra cost from your local dealer or
authorized service center. If you need assistance in locating any accessory, please contact D
Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-D
9258) or visit our website: www.dewalt.com.
Repairs
The charger and battery pack are not serviceable.
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush
inspection and replacement) should be performed by a D
authorized service center or other qualified service personnel. Always use identical replacement
parts.
Register Online
Thank you for your purchase. Register your product now for:
• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty
service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft,
your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event
a safety notification is required under the Federal Consumer Safety Act.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
D
WALT will repair, without charge, any defects due to faulty materials or workmanship for three
E
years from the date of purchase. This warranty does not cover part failure due to normal wear or tool
abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.
com or call 1-800-4-D
damage caused where repairs have been made or attempted by others. This warranty gives you
specific legal rights and you may have other rights which vary in certain states or provinces.
In addition to the warranty, D
D
WALT will maintain the tool and replace worn parts caused by normal use, for free, any time
E
during the first year after purchase.
2 YEARS FREE SERVICE ON D
DC9071, DC9091, DC9096, DC9280, DC9360, DC9180,
3 YEARS FREE SERVICE ON D
Product warranty voided if the battery pack is tampered with in any way. D
for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted
by law.
If you are not completely satisfied with the performance of your D
for any reason, you can return it within 90 days from the date of purchase with a receipt for a full
refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products
sold in Latin America, see country specific warranty information contained in the packaging, call the
local company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing,
call 1-800-4-D
WALT (1-800-433-9258) for a free replacement.
E
E
D
F
B
E. Power cord plug (DCL061 only)
F. Pivoting head
G. Fuel gauge button
WALT service centers.
E
WALT factory service center, a D
E
WALT (1-800-433-9258). This warranty does not apply to accessories or
E
WALT tools are covered by our:
E
1 YEAR FREE SERVICE
WALT BATTERY PACKS
E
DCB120, DCB127, DCB201, DCB203 and DCB207
WALT BATTERY PACKS
E
DCB200, DCB204, DCB205
D
WALT BATTERY PACKS
E
90 DAY MONEY BACK GUARANTEE
C
A
WALT charger. D
WALT
E
E
WALT
E
WALT, have not been tested with
E
WALT
E
WALT (1-800-433-
E
WALT
E
WALT is not responsible
E
WALT Power Tool, Laser, or Nailer
E
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