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Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize
genera l information worthy of special attention.
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical
wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be
damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or
personal injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips.
Flying chips can cause eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
WARN INDUSTRIES
©2005 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.
INSTALLATION INSTRUCTIONS
WINCH MOUNTING KIT
Application: 2006 Outlander 800, 800XT, Max 800, Max 800XT
CAUTION signals a hazard that may cause minor to moderate injury, if you
WARNING
INJURY HAZARD
PAGE 1
Part Number: 71881
71880A0

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Sommaire des Matières pour Warn 71881

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2 Maintenance/Care page 7 - Socket Wrench III. TORQUE SPECIFICATIONS 8 lb. ft. (10.8 N-m) 5/16 17 lb. ft. (12.5 N-m) WARN INDUSTRIES PAGE 2 71880A0 ©2005 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 3 5/16 - 18 x .75” Hex Head Bolt 5/16 - 18 x 1” Hex Head Bolt Winch (3.0ci shown - supplied in winch kit) WARN INDUSTRIES PAGE 3 71880A0 ©2005 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 4 (C1). Pull unspooled cable through fairlead when placing assembled winch and mounting bracket (A1) into position on ATV frame. See Figures 3 and 4. Figure 3 WARN INDUSTRIES PAGE 4 71880A0 ©2005 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 5 (B1) and 2, 5/16 - 18 lock nuts (B3). See Figure 6. Note: Clamp bracket is directional, see Figure 7 for diagram. Figure 6 WARN INDUSTRIES PAGE 5 71880A0 ©2005 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 6 ING LABELS PRIOR TO OPERATION OF ATV AND OPERATOR INJURY OR DEATH. DOUBLE AND WINCH. CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE. WARN INDUSTRIES PAGE 6 71880A0 ©2005 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 7 WARE. NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS. FAILURE TO FOLLOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH. WARN INDUSTRIES PAGE 7 71880A0 ©2005 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 8 Serrez toujours bien les écrous et les boulons conformément aux instructions d’installation et d’utilisation. Inspectez et faites l’entretien toujours régulièrement du treuil, de son kit de montage et du matériel de montage connexe. Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes. WARN INDUSTRIES PAGE 1 71880A0 ©2005 Warn Industries inc.
  • Page 9 Reportez-vous toujours au Guide d’installation et de spécification, fourni dans le kit de treuil, pour tous les schémas de câblage et des informations détaillées concernant la façon de brancher ce produit WARN sur votre véhicule. Veuillez lire attentivement les instructions concernant l’installation et l’utilisation.
  • Page 10 Boulon à tête hexagonale 5/16 - 18 x 1 po Treuil (3.0ci illustré - fourni avec le kit de treuil) WARN INDUSTRIES PAGE 3 71880A0 ©2005 Warn Industries inc. WARN et le logo WARN sont des marques de commerce de Warn Industries inc.
  • Page 11 (A1) en place sur le cadre du VTT. Voir les Figures 3 et 4. Figure 3 WARN INDUSTRIES PAGE 4 71880A0 ©2005 Warn Industries inc. WARN et le logo WARN sont des marques de commerce de Warn Industries inc.
  • Page 12 Remarque : Le support de serrage est directionnel; voir le schéma à la Figure 7. Figure 6 WARN INDUSTRIES PAGE 5 71880A0 ©2005 Warn Industries inc. WARN et le logo WARN sont des marques de commerce de Warn Industries inc.
  • Page 13 WARN INDUSTRIES PAGE 6 71880A0 ©2005 Warn Industries inc. WARN et le logo WARN sont des marques de commerce de Warn Industries inc.
  • Page 14 WARN INDUSTRIES PAGE 7 71880A0 ©2005 Warn Industries inc. WARN et le logo WARN sont des marques de commerce de Warn Industries inc.