AUTO-HAK W20 Instructions De Montage page 4

FITTING INSTRUCTION
12
8
A
6
3
16
2
This towbar is designed to assembly in following car:
SUZUKI LIANA, 4 doors, produced since 03.2002 till 12.2007, catalogue
number W20 and is prepared to tow trailers max total weight 1200 kg and
max vertical load 75 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
4
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
12
12
11
7
1
11
A
10
9
From manufacturer
1. Disassemble rear light and bumper, remove fulfillment of the bumper.
2. Disassemble side, rear panels from boot.
3. Install main bar of the towbar (pos. 1) to rear panel of the car through
original holes together with handles pos. 4 and 5 and distance plates
pos. 6 using bolts M12x45mm (pos. 11).
4. Through holes pos. A drill holes in rear panel using bit ø13mm. From
inside put fish-plates pos. 7 and 8 – see drawing.
5. From inside of boot drill lack holes with bit ø13mm. Twist on by bolts
as shown on the drawing.
6. Fix tow-ball (pos. 2) and socket plate (pos. 3) by bolts M12x75mm (pos.
9) and M12x70mm (pos. 10) from accessories.
7. Tighten all bolts according to the torque shown in the table.
8. For models 2002-2004 with spoilers on bumpers : cut in central part of
the bumper fragment: width 50mm and depth 150mm.
9. For models
JSAERA31S00200001): cut fragment of the bumper using supplied
template.
10. Reassemble all dismounted elements.
11. Connect electric wires of 7-pole socket according to the instruction of
5
the car. (Recommend to make at authorized service station)
12. Complete paint layer damaged during installation.
6
M6 - 11 Nm
M12 - 87 Nm
After install the towbar you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towbar must be
always kept clear and conserve with a grease.
The instruction of the assembly
since year 2004 (from chassis
Torque settings for nuts and bolts (8,8):
M8 - 25 Nm
M14 - 138 Nm
NOTE
serial number
M10 - 50 Nm
M16 - 210 Nm