AUTO-HAK F04 Instructions De Montage page 4

FITTING INSTRUCTION
Clamp mark
in acc. with Cables joining
ISO PN
1 L Left directional lights
2 + Rear fog lights
3 31 Ground
4 R Right directional lights
5 58R Right side parking lights
6 54 Stoplights
7 58L Left side parking lights
9
4
6
8
This towbar is designed to assembly in following cars:
PEUGEOT 309, 3/5 doors, produced since 10.1985 till 12.1993, catalogue
no. F04 and is prepared to tow trailers max total weight 1100 kg and max
vertical load 50 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towbar depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towbar should be install in points described by a car producer.
C
5
10
9
D
9
1
3
From manufacturer
1. Disassemble the rear bumper.
B
2. Unrivet from body handles of the bumper (3 pcs.) and unscrew thermal shield of last
muffler.
3. On the left and right side put to chassis members brackets (pos. 4 and 5) in this way so
8
elongated holes tally with plastic pin protruding from floor and next through holes
(pos. A, B, C) drill holes ø11mm.
4. Bracket (pos. 5) screw through hole (pos. C) using washers (pos. 10) and bolts
M10x30mm (pos.9).
5. Put main bar of towbar (pos. 1) to mounted brackets (pos. 4 and 5), through holes (pos.
A and B), washers and plates (pos. 6) screw with chassis member using bolts
M10x50mm (pos. 8) from towbar accessories.
Through holes (pos. D) drill holes ø11mm and next screw with bolts M10x30mm –
A 6.
pos. 9 (use washers ø35xø12x3mm – pos. 10).
7. Fix tow-ball (pos. 2) and socket plate (pos. 3) using bolts M12x75mm (pos. 7) from
accessories.
8. Tighten all bolts according to the torque shown in the table.
9. In central part of the bumper cut out fragment 50x70mm as shown in the fig. 2.
7
2
10. Assemble thermal shield and the bumper.
Fig. 1
11. In early unrivets handles drill upper hole using bit ø11mm and on this way prepared
handle fix to the towbar through holes (pos. A) and next screw with bumper as
originally.
12. Connect electric wires of 7-poles socket according to the instruction of the car.
(Recommend to make at authorized service station).
13. Complete paint layer damaged during installation.
M6 - 11 Nm
M12 - 87 Nm
After install the towbar you should get adequate note in registration book (at authorised service
station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km of exploitation check all bolts and nuts. The ball of towbar must be always kept
clear and conserve with a grease.
The instruction of the assembly
Fig. 2
Torque settings for nuts and bolts (8,8):
M8 - 25 Nm
M14 - 138 Nm
NOTE
Cut out
M10 - 50 Nm
M16 - 210 Nm