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FITTING INSTRUCTION
Clamp mark
in acc. with
ISO
PN
1
2
3
4
5
58R
6
7
58L
8
8
1
5
3
A
5
8
4
6
B
8
8
This towing hitch is designed to assembly in following cars:
OPEL ASTRA (F), 3/5 doors, produced since 09.1991 till 2002, catalogue
no. E07 and is prepared to tow trailers max total weight 1500 kg and max
vertical load 75 kg.
Thank you for buying our product. Their reliability has been confirmed in
many tests. Reliability of towing hitch depends also on correct assembly and right
operation. For this reasons we kindly ask to read carefully this instruction and
apply to hints.
The towing hitch should be install in points described by a car producer.
Cables joining
L
Left directional lights
+
Rear fog lights
31
Ground
R
Right directional lights
Right side parking lights
54
Stoplights
Left side parking lights
A
A
B
B
From manufacturer
1.
To install our towing hitch disassemble the bumper, from trunk take out a
carpet and a spare wheel.
2.
Inside the trunk (on the left and right side) find marked points on the left and
right side of the floor and then drill per two holes using bit ø10,5mm. Apply
the main bar of the towing hitch (pos. 1) to find this points easier.
3.
Put the main bar of the towing hitch (pos. 1) to the trunk and through
previously made holes, distance sleeves L=58mm (pos. 3) and big washers
ø35xø12x3mm (pos. 8) fix using bolts M10x95mm (pos. 4). Distance sleeves
put underneath the car into existing holes.
4.
From inside of the trunk through holes (pos. A) of main bar (pos. 1) drill
holes in the back piece of the car using bit ø10,5mm
5.
Apply the ball unit (pos. 2) to the piece of the car and through previously
made holes fix with the main bar of the towing hitch (pos. 1) using bolts
M10x40mm (pos. 5) from accessories.
6.
From inside the trunk through holes (pos. B) of main bar (pos. 1) drill holes in
2
the back piece of the car using bit ø10,5mm and fix using bolts M10x30mm
(pos. 6).
7.
In the cover of the back piece make cosmetic undercuts and then install it.
8
8.
In the central point the bumper cut out by machinery noted place (clear
semicircular incision) and then install the bumper to the car.
9.
Fix tight all bolts according to the torque shown in the table.
3
10. Connect electric wires of 7-poles socket according to the instruction of the
car. (Recommend to make at authorized service station)
8
11. Complete paint layer damaged during installation.
4
After install the towing hitch you should get adequate note in registration book (at
authorised service station).The car should be equipped with:
Indicators
Tow mirrors
After 1000km check all bolts and nuts. The ball of towing hitch must be always
kept clear and conserve with a grease.
The instruction of the assembly
Torque settings for nuts and bolts (8,8):
M 8 - 25 Nm
M 10 - 55 Nm
M 12 - 85 Nm
M 14 - 135 Nm
NOTE
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