Nibco Webstone EXP Serie Instructions D'entretien

INSTALLATION
INSTRUCTIONS
Webstone® E-X-P Series service valve kits are designed to simplify the installation
™
and maintenance of tankless water heaters (TWH) or the domestic hot water output of
combi boilers. A variety of models, kits, pressure relief valves (PRV), and accessories are
available to provide solutions for most installation needs.
IMPORTANT: Follow all federal/national, state, and local codes when installing,
testing, or performing work on systems. All parts are covered by a warranty against
manufacturing defects, provided they are installed by a licensed plumber and operated
under normal working conditions. If you have any questions or comments, please contact
us at (800) 225-9529 or visit us on the web at www.webstonevalves.com.
WARNING: Drain valves (if applicable) should remain closed during normal operation.
Do not rely on the drain cap to stop the water from draining. When draining, always
remove drain caps slowly to insure that no pressure exists.
Boiler Hydronic Connections: E-X-P Series service valves may be used for boiler
connections, only when paired with a boiler-specific pressure relief valve with suitable
pressure and BTU specifications (i.e. Webstone Item # H-20733, included in PR3 kits). See
boiler manual for system requirements.
It is recommended that these instructions be stored along with other documents related
RELIEF VALVE
to your heating appliance's installation and maintenance.
INSTALLATION - refer to drawings at right for model details
1. Apply PTFE tape or sealant to any threaded pipe connections.
2. For installations utilizing PRV relocation adapter
appliance hot outlet. Ensure PRV Port Plug
Note: PRV relocation adapter
E-X-P E2 ™ service valves.
UNION NUT
COLD UNION 3. For installations with Pressure Relief Valve:
FITTING
w/ Blue Insulator
Thread Pressure Relief Valve
WASHER adapter D as applicable. For item H-20723-CN Commercial PRV (sold separately)
thread PRV body onto the close nipple until tight. Then thread the other end of the
close nipple onto or
B
A
COLD VALVE
4 Loosen Union Nut on Hot Valve
PRESSURE
RELIEF VALVE
outlet. If nut is removed, carefully reassemble as shown. Ensure washer or o-ring is
positioned correctly and undamaged.
5. Position Hot Valve
B as desired. Tighten union nut using approximately
15 ft/lbs of torque.
6. Repeat steps 4 and 5 for the Cold Valve
heating appliance cold inlet.
7. Connect Cold Valve
A
8. Connect Hot Valve B to hot water piping.
9. Ensure that both drain valve lever handles are in the closed position
COMMERICAL
F
PRESSURE
(perpendicular to the drain portion of the body).
RELIEF VALVE
PRV INSTALLATION REQUIREMENTS & MAINTENANCE
WARNING: A suitable pressure relief valve (PRV) is required for all installations, see
heating appliance installation manual for specific system requirements.
The PRV must be installed in Hot Valve
port integrated directly into the heating appliance. Installation must maintain a 3/4"
port size with no shut-off valve or line restriction in-between the appliance and the PRV.
The discharge line from the PRV should pitch downward and terminate 6" above drains,
or per local code height, where discharge will be clearly visible. The discharge end of
the line shall be plain (unthreaded) and a minimum of 3/4" in diameter. The discharge
line material must be suitable for water at least 180°F. The discharge line shall be as
short and straight as possible such that the arrangement does not reduce the relieving
capacity of the pressure relief valve. No valve of any type may be installed in the
discharge line of the pressure relief valve.
It is recommended that the PRV is manually operated once a year. In doing so, it will be
necessary to take precautions with regard to the discharge of potentially scalding hot
water under pressure. Ensure discharge has a place to flow. Contact with your body or
other property may cause damage or harm.
PRESSURE
RELIEF VALVE
HOT OUTLET
UNION NUT
HOT UNION FITTING
w/ Red Insulator
WASHER
PRV PORT
C
PRESSURE
B
HOT VALVE
HOT OUTLET
D , thread
E is installed in Hot Valve
D takes the place of hot union fitting when installed with
UNION FITTING
WASHER
UNION NUT
C into the Hot Valve B
PRV PORT*
D .
C
B and connect union fitting to heating appliance hot
B
HOT VALVE
Red Drain Handle
A , connecting to
to cold water supply.
HOT OUTLET
CLOSE
G
NIPPLE
B
HOT VALVE
B PRV port, PRV relocation adapter
HOT OUTLET
UNION NUT
UNION FITTING
O-RING
PRV PORT
W W W . W E B S T O N E V A L V E S . C O M
C
COLD INLET
UNION NUT
COLD UNION
FITTING
w/ Blue Insulator
WASHER
A
COLD VALVE
COLD INLET
D on heating
PRV port.
B
UNION FITTING
WASHER
UNION NUT
PRV port or PRV relocation
A
COLD VALVE
Blue Drain Handle
COLD INLET
A
COLD VALVE
D , or PRV
COLD INLET
UNION NUT
UNION
FITTING
O-RING
A
COLD VALVE
Blue Drain Handle
HOT OUTLET
UNION NUT
HOT UNION FITTING
w/ Red Insulator
WASHER
PRV PORT
C
PRESSURE
RELIEF VALVE
B
HOT VALVE
Refer to E-X-P E3 ™
UNION FITTING
drawing below
if installing with
WASHER
H-28023W PRV
Relocation Adapter
UNION NUT
PRV PORT*
C
PRESSURE
RELIEF VALVE
B
HOT VALVE
Red Drain Handle
* Available without PRV port for appliances with integrated PRV Ports
PRV RELOCATION
D
ADAPTER
C
WASHER
PRESSURE
UNION NUT
RELIEF VALVE
PORT
E
PLUG
PRV PORT
B
HOT VALVE
Red Drain Handle
UNION NUT
UNION FITTING
O-RING
PRV PORT
C
PRESSURE
RELIEF VALVE
B
HOT VALVE
Red Drain Handle
B
For appliances with
top or bottom mounted
HOT VALVE
water connections
Red Wing Handle
and integrated PRV
O-RING
and drain ports
UNION
FITTING
UNION NUT
COLD INLET
UNION NUT
COLD UNION
FITTING
w/ Blue Insulator
WASHER
A
COLD VALVE
HOT OUTLET COLD INLET
UNION FITTING
WASHER
UNION NUT
A
COLD VALVE
Blue Drain Handle
HOT OUTLET COLD INLET
UNION FITTING
WASHER
UNION NUT
A
COLD VALVE
Blue Drain Handle
HOT OUTLET COLD INLET
UNION NUT
UNION
FITTING
O-RING
A
COLD VALVE
Blue Drain Handle
A
COLD VALVE
Blue Wing Handle
O-RING
UNION
FITTING
UNION NUT
HOT OUTLET COLD INLET
WARNING: Cancer and Reproductive
Harm - www.P65Warnings.ca.gov