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Key to parts list
1 Handle
115031
2 Pump lever
115032
3 Lock ring
059074
4 Butt strap
115033
5 Pin
115034
6 Shaft
115035
7 Piston
115036
8 Ball (intake side)
057150
9 O-ring
060239
10 Pump body
115037
11 O-ring
060259
12 Screw
081023
Please read before commissioning!
The unit has been designed with the benefit of the most up-to-date techno-
logy and to recognised safety regulations, and is safe to operate. However,
if it is used incorrectly or for a purpose for which it was not intended, risks to
the user or to third parties or damage to property may result. For this reason,
read and comply with the safety instructions!
Basic Safety Instructions
Only use the unit for the purpose for which it was intended, with due
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attention to the general safety and accident prevention regulations.
Only allow trained personnel to use it. Apprentices may only operate the
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unit when they are older than 16, when this is necessary for their training,
and under the supervision of a trained operative.
Keep the work area tidy. Clutter can prove dangerous.
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Avoid dangerous ambient influences (e.g. inflammable fluids or gases).
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Provide adequate lighting at the workplace.
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Wear tight work clothes, keep long hair well clear, take off jewellery and
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similar.
Use personal safety equipment (safety glasses).
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Keep bystanders away, especially children.
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Take up a firm standing position during operation.
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Do not overload the unit.
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Check the unit occasionally for damage, and to see that it is operating
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correctly.
Replace worn parts as early as possible.
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Only use genuine spare parts and accessories, for personal safety reasons,
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to ensure correct operation of the unit, and to preserve the basis for
warranty claim.
All unauthorised modifications of the unit are prohibited for safety reasons.
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All repair work must be performed only by specialist personnel or by
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persons familiar with the unit.
Specific Safety Instructions
Secure the surrounding area against access by unauthorised persons
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during pressure testing.
1. Technical Data
Capacity of reservoi
Maximum testing pressure
Dimensions
Weight
Hose connection
2. Preparations for Use/Operation
The hand pressure testing pump (A) is used to test for tightness in installed
piping (B). To do so, attach the connecting line (C) with the pressure gauge
(D) with specified scale, and also the shut-off valve (E) to the installed system.
Close the shut-off valve (E) and fill the system. Connect the high-pressure
hose (23) of the hand pressure testing pump to the system being tested (hose
connection
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/
"). Open the return valve (14), open the shut-off valve (E), and
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fill the reservoir (24). Close the return valve (14). Bleed the installed system.
Close the shut-off valve upstream of the installed system (F). Set the speci-
fied/required test pressure by pumping several times with the pump lever
(2). In the case of major differences between the ambient temperature and
13 Retaining plate
115039
14 Return valve
115040
15 O-ring
060165
16 Return line
115041
17 Pressure gauge
115046
18 Ball (discharge side) 057149
19 Spring (discharge side) 115047
20 Threaded sleeve
115048
21 O-ring
060238
22 Intake filter
115049
23 High-pressure hose
115042
24 Reservoir
115043
25 Countersunk screw
083055
27 Hexagon nut
085035
12 litres
60 bars
500 x 190 x 140 mm
7.8 kg
the water temperature, a waiting period until these temperatures are ba-
lanced is necessary. Close the shut-off valve (E) at the installed system.
Comply with the testing time as specified. After completion of the pressure
test, open the return valve (14). Remove the high pressure hose from the
installed system.
3. Maintenance
Regularly grease the pump piston and clean the intake filter and the valves.
To clean the valve of the intake side, remove the shaft (6) and the piston (7),
to clean the valve on the discharge side unscrew the threaded sleeve (20),
and to clean the return valve (14) unscrew it using its handle.
4. Action in Case of Trouble
4.1. Trouble:
The required testing pressure is not achieved.
Cause:
Intake filter (22) is clogged.
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Ball (8) on intake side does not close.
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Ball (18) on discharge side does not close.
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Return valve (14) does not close.
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O-ring (9) on pump piston does not close.
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Installed system is not tight.
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Shut-off valve (F) not closed.
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4.2. Trouble:
The testing pressure is not maintained.
Cause:
Shut-off valve(s) (E) and/or (F) not closed.
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Installed system is not tight.
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4.3. Trouble:
Pump lever moves upwards.
Cause:
Ball (18) on discharge side does not close.
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5. Manufacturer's Warranty
The warranty period shall be 12 months from delivery of the new product
to the first user but shall be a maximum of 24 months after delivery to the
Dealer. The date of delivery shall be documented by the submission of
the original purchase documents, which must include the date of purchase
and the designation of the product. All functional defects occurring within
the warranty period, which clearly the consequence of defects in produc-
tion or materials, will be remedied free of charge. The remedy of defects
shall not extend or renew the guarantee period for the product. Damage
attributable to natural wear and tear, incorrect treatment or misuse, failure
to observe the operational instructions, unsuitable operating materials,
excessive demand, use for unauthorized purposes, interventions by the
Customer or a third party or other reasons, for which ROLLER is not
responsible, shall be excluded from the warranty.
Services under the warranty may only be provided by customer service
stations authorized for this purpose by ROLLER. Complaints will only be
accepted if the product is returned to a customer service station autho-
rized by ROLLER without prior interference in an unassembled condition.
Replaced products and parts shall become the property of ROLLER.
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The user shall be responsible for the cost of shipping and returning the
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product.
The legal rights of users, in particular the right to claim damages from the
Dealer, shall not be affected. This manufacturer's warranty shall apply
only to new products purchased in the European Union, in Norway or Swit-
zerland.
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