OTC 6763 Mode D'emploi

655 Eisenhower
Owatonna,
. Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455„7223
Fax: (507) 455-7063
Application: Diagnosing Leaks in theHighPressure R ailandPump onFord6.0LDiesel V ehicles
No. 551581
Adapter
Notes:
Theair pressureappliedduringthesetestsmustbe at least 100psi (689kPa). Whenpressureis applied
for thefirsttime,it maytake3 — 5 minutesbeforetheleakcanbeheard.Thisallowsairpressuretodisplace
engineoil in the Injection Control P ressure(ICP)system.TheInjection Pressure Regulator ( IPR)valve
mayneedto be energized openmorethanonceto completely c learoil fromtheICPsystem.Oncetheoil
is displaced, a n air leakmaybe heardalmostimmediately afterapplyingairpressure.
Anairleakonthehighpressureoilpumpshaftlipsealisnormal d uringthisprocedure. T hisisnotanindication
of a highpressureoil leak, and thehighpressureoil pumpshouldnotbe replacedfor this condition.
Replacement p ans mayleak unlessail surfacesare oil-saturatedundersystempressureand seals are
seated during installation.
High Pressure System Air Pressure
CAUTION: To prevent equipment
• Do not leave the IPR valve energized longer than 120 seconds at a time.
• Inspect adapter o-rings before performing these tests. Replaceo-rings if worn, cracked, or cut.
1. Verify base engine oil pressure.
2. Turn the vehicle's ignition to Key ON, Engine OFF.
3. Usea diagnostic tool(OTCNo.6764or equivalent) t o closethe Injection PressureRegulator ( IPR)valve.
4. Apply shop-air pressureof at least 100 psi (689 kPa) to the high pressureoil system:
2003 —2004-1/2 Vehicles: Use adapter No. 551581; remove valve cover to access high pressure oil port.
2004-1/2 —2007 Vehicles: Use adapter No, 511671; use the Injection Control Pressure (ICP) location.
Note: It may be possible to use adapter No. 511671on 2008—newer6.0L Econoline vans.
5. Usea diagnostictool (OTCNo. 6764or equivalent)to openthe IPRvalveand allowthe Oilto drain.An
air leak should be neard.
• If no changeis heard,the IPRvalvemaynotbefunctioningas commanded. I nstalla newIPRvalveand
repeat the test.
• If the no-start condition exists, an audible leak may be identified by using a mechanic's stethoscope (OTC
No. 4491 or equivalent)through the oil fill tube or left valve cover crankcasevent hole.
Drive
MN 55060 USA
Test
CAUTION: To prevent personal
wear eye protection that meets ANSI
Z87.1 and
Test
damage,
Close the IPR valve.
Operating Instructions
for:
@ Bosch Automotive Sevice Solutions LLC
Adapters
No. 511671
Adapter
OSHA standards.
Form No. 551980
Rev. C June 5, 2014
injury,
6763